Well, the tourer is no more, a nice chap from Wales bought it, and it's either going to be saved to tow his race eg, or end up as an engine donor for it.
Karen's got herself a nice blue R18 fk civic, but it's not any good for family adventures.
So we've just got a new project...
Thanks next time i'm with the car i'll measure the hole carefully and find something suitable. I saw those for sale but I wasnt sure at the time if they'd work. I guess the answer is they sort of do!
Seems like you can get a bathroom sink stopper that will work without modification that I saw linked here but its chrome - I may get that and paint/wrap it.
Smaller power steering pulley (hopefully it will clear the bonnet without hacking any big holes in it) and 10% underdrive alternator pulley fitted
As we've deleted the AC the factory belt was much too long (think it was something like 7pk1735 from memory). Managed to find a belt that will fit (7PK1400) - it seems ok but apparently there is a mark on the tensioner that you can check - i'll do this next time im with the car to confirm but seems like the right size.
Engine mounts ordered - I went for Innovative Mounts for a Civic EG as the price for Hasport mounts in the UK is insane (£700+!) and I wanted to avoid ebay china copied junk on this project...
Thanks for the update on the fogs - I managed to get a set of good condition blanking plates so i've removed the fairly rotten big fogs for now but I may reinstate them later. Left the connectors tied up behind.
A bit more progress on the K-swap side of things:
Drilled a couple of holes in the firewall just under the heater outlet to allow for the shifter cables to pass through (no photo, oops)
Got hold of a billet shifter plate designed for an EG but it was sitting too proud of the tunnel so drilled out the fasteners for the shifter base plate and removed it
DC5 shifter mocked up - was worried that it would be too close to the dashboard but it seems to just about be ok - the shifter box came with a short shifter already fitted which should help things
Clutch and flywheel test fit - just waiting for various missing bolts to arrive from Japan before buttoning it all up.
Toyed with the idea of getting an uprated clutch but we've gone with Exedy OEM EP3 clutch for now as it's many times cheaper than an uprated one (£126 vs ~£400) and I reckon it'll be OK for NA power levels. Any future plans to boost the car would require an LSD as well as a clutch upgrade anyway!
Flywheel is a Competition Clutch 3.9kg