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  1. Hi Ben, The calipers in the photo are for the 260mm front brakes, not the larger 280mm front brakes. Manufacturer caliper numbers for the larger calipers are LCA333 & RCA333. You can use eBay to get the oem numbers from them. Basically the calipers are the same for the mg zs180, mg zr160 & accord of that era, but the carriers differ i believe (ive not checked any fit on an mb other than a zs). I can confirm that the calipers and carriers from the zs180 will fit onto a mb2 4x100 as thats what I'm currently running! If youre upgrading the brakes you'll need to change the master cylinder and prop valve if you don't have abs for it to work properly. My setup is: Honda Civic MB6 brake master cylinder Honda Civic MB6 brake servo Honda 40/40 brake prop valve (46210-S5A-912) Wezmoto Braided front and rear brake lines (700mm front / 560mm rear) MG ZS 180 Front & Rear brake calipers MG ZS 180 Front & Rear brake discs Cheers, Dan
    4 points
  2. Finally getting around to a build thread for my third car It all started on a dull early may day. A Friend of mine messaged me, asking if I needed any parts from her MB4 before she scrapped it. It had been sitting on her drive since she her daughter had been born. I said to her, "let me know what the scrappy offers, and i'll chuck ยฃ50 on top and come grab it", knowing that the d16w4 powerplant in this could replace my lathargic D14 in my MB2 The next day me and a mate collected it, threw some trade plates on and ran up to my workshop. Even with the old 4 speed slush-box, and a years neglect, the MB4 walked away from my MB2 on a straight bit of road. Once we arrived, my friend parked the car up and then headed home. I then stood and had a smoke, looking at this car having a "Wangan midnight" esque moment, seeing the colour of the Sicilian Red paint for the first time. Plans had changed. (see attached image) Rust and engine work: First I got the car up on stands and made a list of everything wrong with it. The rear passenger sill and inner arch passed the good old screwdriver test, however the driver's side failed miserably, along with a few places around the front jacking point, and front inner arch. Out came the grinder, welder, and some conveniently shaped and cut sheet metal that I would be using to patch these big holes. This was a steep learning curve, as I have only ever done agricultural welding, and never thin bodywork. Once the rust was dealt with next came the auto box - I had never planned to keep this gearbox, so the hunt for an s20 close ratio box began. During this time, the auto box, torque converter and PRND lever were all disposed of in an appropriate fashion (Thrown into a skip as fast as humanly possible๐Ÿคฃ), meanwhile, the engine was suspended by a ratchet strap around 2 on the gearbox bolts, and a random 2x4 i had laying about across the wings (See attached) Whilst the box was off, I decided to replace the rear main seal, sump gasket, and clean out the oil pickup tube. A few shiny parts were fitted during this time too, including an oil sandwich plate with senders for both oil pressure and temp, HKS oil filter, TTV flywheel and an exedy stage 1 clutch. Once I sourced a box, the new mounts were fitted up and after a copious amount of faffing around the engine and box were in. (I wish I had an engine crane!!) I altered the wiring on the PRND plug to disable the inhibitor switch, as well as the reverse lights. I finished under the bay by rebuilding the distributor, replacing the plugs and HT leads. I also added a bus bar to the firewall as my battery was going to be boot mounted. I am using a Janspeed 4-2-1 manifold, a smashed out OEM cat shell and a Skunk2 megapower exhaust system. I have a Whale pen15 air intake as well. Interior: This car had a creme interior, which I knew wouldn't survive me daily driving it. I quickly tore this out, installed a load of sound deadening and the various wires i'd be needing for my ICE setup, then fitted a black carpet and VTI "bus seat" interior. I mounted the battery and circuit breaker in the spare wheel well, as well as a power distribution block. this would be needed when I got around to building the boot and fitting my 3 amps. I finished the interior off with an oil pressure and temperature gauge set, a fire extinguisher, and an old school pioneer flipout headunit + DVD player. Exterior: The exterior is largely untouched, as it is the rare sicilian red pearl colour. This car was factory specced with a full VTIs kit and Jordan wheels. The jordan wheels went onto my other MB2, so that I could fit my 15" TSW imola wheels. I welded the rear wiper hole up, and the old spoiler holes. I then fitted an "auto spoiler", which had been preiovsly fitted to a friend's recently imported 200sx. This was an almost perfect colour match.
    4 points
  3. See attached, will be posting some more in the near future about rebuilding my engine haha
    4 points
  4. Smaller power steering pulley (hopefully it will clear the bonnet without hacking any big holes in it) and 10% underdrive alternator pulley fitted As we've deleted the AC the factory belt was much too long (think it was something like 7pk1735 from memory). Managed to find a belt that will fit (7PK1400) - it seems ok but apparently there is a mark on the tensioner that you can check - i'll do this next time im with the car to confirm but seems like the right size. Engine mounts ordered - I went for Innovative Mounts for a Civic EG as the price for Hasport mounts in the UK is insane (ยฃ700+!) and I wanted to avoid ebay china copied junk on this project...
    3 points
  5. Thanks for the update on the fogs - I managed to get a set of good condition blanking plates so i've removed the fairly rotten big fogs for now but I may reinstate them later. Left the connectors tied up behind. A bit more progress on the K-swap side of things: Drilled a couple of holes in the firewall just under the heater outlet to allow for the shifter cables to pass through (no photo, oops) Got hold of a billet shifter plate designed for an EG but it was sitting too proud of the tunnel so drilled out the fasteners for the shifter base plate and removed it DC5 shifter mocked up - was worried that it would be too close to the dashboard but it seems to just about be ok - the shifter box came with a short shifter already fitted which should help things Clutch and flywheel test fit - just waiting for various missing bolts to arrive from Japan before buttoning it all up. Toyed with the idea of getting an uprated clutch but we've gone with Exedy OEM EP3 clutch for now as it's many times cheaper than an uprated one (ยฃ126 vs ~ยฃ400) and I reckon it'll be OK for NA power levels. Any future plans to boost the car would require an LSD as well as a clutch upgrade anyway! Flywheel is a Competition Clutch 3.9kg
    3 points
  6. A rather inebriated looking K24A showed up this morning But it has the RBB markings on the head which is what matters - meaning it is the "full fat" version with 3-lobe VTEC and ~200hp. There is a similar looking version with 160hp and only 2 cam lobes so you have to be careful! Hopefully get that mounted up onto an engine stand at some point and take a closer look inside but so far so good. For peace of mind i'm going to give it a compression test and have a peek into the cylinders with a scope before going any further.
    3 points
  7. Hey guys, This is my two-year-old project. I have painted it and restored the headliner. I am currently in the process of swapping a D16Z6 head onto the D14A2 block. I am also doing a COP conversion while I am at it. Also, I recently bought CRX rear disc brakes and am in the process of collecting the necessary parts for the disc conversion. After this I eventually plan on installing an Eaton M45 supercharger, where the AC compressor usually sits. Cheers!
    3 points
  8. Happy Christmas everyone! Hope that you're all having a great festive break! ๐ŸŽ„๐ŸŽ„๐ŸŽ„๐ŸŽ„
    3 points
  9. You are technically right about not needing the whole trailing arms, but good luck with both finding the spindles by themselves in usable condition and taking the old ones off. Finding parts like that is getting progressively hard as our cars start to turn into oldtimers, and most of these super specific upgrade parts have already been grabbed about a decade ago. We're kinda late to the party in that regard. The spindles are also secured to the trailing arms with extremely strong threadlocker, which oftentimes are pretty old and corroded on top, which makes removing them near impossible without drilling them out. Stripped a bolt attempting to remove the disc brake ones, even with applying heat and using rust remover beforehand. No chance. So, yes - you technically don't need them, but realistically you will. Except if you're fine with drilling all of the bolts out and dealing with that headache. And the part about bleeding the brakes is also generally correct. Most cars have their brake systems set up like that so you can still come to a stop if a brake line fails. Otherwise if you combine FR with RR / FL with RL you will only have working brakes on one side of your car, which I don't have to explain why that would be very bad.
    3 points
  10. ok, its been some time... but i want to share few photos from a civic photoshoot i made recently. This is how it currently looks like.
    3 points
  11. Just took a rather nerve racking first proper drive of around 15 miles to a local stainless exhaust fabrication place before work. I've left the car with them as I really didn't fancy driving any further with the noise level/fumes but I should get it back next week! I've asked them to make up a 3 inch exhaust, with a high flow cat, centre res and back box. I want the least restriction but I don't want the noise level to be too crazy and get kicked off a track day so we'll see what they come up with. Its definitely overkill for NA but we might boost it once day so it would be "future proofed" for that. Car for the most part drives fine - the only things I've noticed so far: - The steering is a bit off centre - it could be just the boss isn't on right but I think it probably just needs an alignment as we've had the front suspension apart several times to fit driveshafts, coilovers etc. The power steering is working perfectly though which was a big goal of mine as most people delete the PS on these kind of swaps but it's not pleasant to live with off the track. - The throttle is a bit "sticky". Sometimes it idles at 1200rpm and then if you pull the pedal up with your foot it settles down. I have tried to adjust it once before to no avail and I've checked the TPS is calibrated properly. It may need a new throttle cable as im using the 25 year old original one. - Just as I was pulling into the exhaust place the car started to run really badly and stumble. I turned it off and back on then it was fine. I did notice on my laptop that it is running very rich - I am hoping it's just over fuelling due to the o2 sensor being almost certainly too close to the end of the pipe (its just before the flexi and there's no exhaust after that point). I'll not worry too much about this until there's an exhaust fitted! - The front end feels a tiny bit loose but ive not driven the car enough really to comment fully. We haven't adjusted any of the suspension or changed any worn bushes etc at the front so I will reserve judgement until thats all done. But honestly, for a first proper drive it didnt go badly at all. No fluids leaked out or parts fell off!! Did get a few odd looks as frankly the car sounds ridiculous but that will be all sorted soon enough... My father in law followed in his car with a bunch of tools and a jack in the boot but luckily we didnt have to do any roadside repairs.
    2 points
  12. Its been a long time since the last update. So yeah of course it is fully wrapped now by myself and lowered even more. Looks pretty good but for sure sometime in the future I might paint it (I'm currently doing car painting education) plans for the future: Turbo... I found a cheap kit on marketplace and then I'm gonna try and make a reliable stock internal setup, so not that high boost
    2 points
  13. Cheers mate, yeah so far its a blast, so flat and planted. I haven't had a chance to take it for a proper drive yet though. Need to get the Alignment sorted, so pondering getting some adjustable camber/toe arms for the rear first. Thank you mate, they're 15" 7J ET35, 195 50 15. I had issues at the front with this height when I had 15 6J ET45 as it rubbed the inner arches. So far no rubbing but I haven't been pushing it. It used to rub slow speed stuff when turning and bumps. I should have room to lower the rear also. Yeah I kinda loathe spending the money on the press buts its been invaluable. I remember doing one of the front arm bushes and thinking there's no way in hell I would've been able to do it any other way haha. Should pay for itself the first wheel bearing job. Yes mate, I did a quick write up of what I did here Ill grab some more photos soon to explain it better. Im intrigued about the bonfire hahaha
    2 points
  14. It depends on the head unit. I know that some old Pioneer Head units are easy to hack. They have a 3.5mm jack input for audio controls and you only need a combination of resistance value for each button (vol up, down etc). Some others as JVC are more complicated as they need pulse modulation so you need to find or hack the code from remote control with reverse engineering. I dont know about new head units we have to do some search.. First of all you need to mount some switches on your wheel.and get or retrofit (if it's possible) the cable reel so that you can get 2 extra wires from it. That's what I am also searching for :)
    2 points
  15. All looking good mate, those wheels should look great! The arb should defo help stiffen things up aswell. Doing stuff without a press is a right pita. I treated myself to one last christmas and it defo paid for itself when I did my polybushes haha
    2 points
  16. Bought a set of (very) budget semi-slick tyres "Accelera 651 Sport Xtra" from a company called Tire Streets that i'd seen advertised on various youtube channels. I don't have particularly high expectations as they were extremely cheap (ยฃ280 for a set of 4) but according to various internet comments/reviews they seem to be reasonable. I can always upgrade them in the future if needs be. The rubber seems soft which is a good start for a track tyre. Normally I don't like to order tyres separately to fitting (as usually the fitting cost removes any savings) but I couldnt find anything suitable supplied and fitted so I paid the local tyre place ยฃ15 a tyre for fitting and balancing which seemed reasonable. Look forward to getting them on the car soon... Finally got around to finishing restoring an MG ZS 180 rear anti roll bar I picked up from a friend a few months back. It was in pretty sorry condition but it seems like they are not sold new any more. Fortunately, you can still buy drop links, poly bushes, and all the bolts so it was just a case of stripping it down, removing the rust, painting it and replacing as much of the hardware as possible. The bushes were a real pain to install without a press but after a lot of farting around in the vice I got there eventually... For reference here's how it looked before (!)
    2 points
  17. Met a lovely lady at the phycopath horror amusement park tonight in newcastle, told me to post in here as she loved the car
    2 points
  18. Another thing to check is what type the buttons are. Some use voltage signals to operate lathing think that is probably for newer cars. Thinking you'll probably need the complete harness from the clock spring/spool to whereever it goes behind the dash. If you're just planning on fitting the ones for volume, then just terminating the other ones should in theory be fine as they won't be used. You'll also need the harness from the wheel to the radio as it will have some form of connector on it for the radio. Without seeing it, im guessing it will have a female 2.5mm or 3.5mm jack plug socket. Or possibly a male jack plug of the size mentioned above. Have a look in the integra forums (not the FB groups as the info in them is limited and sometimes incorrect!) for folk who are doing radio upgrades/double din conversions on their integra's. I think you'll be looking at getting these from America though as never seen any UK spec ones with those buttons fitted.
    2 points
  19. So are you looking to replace the steering wheel with one that has cruise control switches? Assuming that the steering wheel fitment on the ma9 is the same as the MB/MC one, then you're looking at wheels with the same fitment as eg/dc2. I'm fairly sure that ek and accord shared the same wheel, but it's a different fitting to ours. EDIT... Just realised that it looks like the cruise control buttons are an add on to the steering wheel. It might be worth exploring parts diagrams like on Honda parts uk to see what optional extras might have been available and get some parts numbers to help your search. If, as the first post suggests, the US integra had it as an option, then the cable fell from that could be compatible - in which case have a spy at acura parts websites in the US for parts diagrams
    2 points
  20. Hi mate, that was my wife ๐Ÿ˜Š She messaged me to say that she'd seen an aerodeck there, glad that you joined ๐Ÿ‘ Looks like a proper tidy example, been ages since I've seen another deck round here. Welcome to the club matey.
    2 points
  21. Been chipping away at jobs the last few weeks and should be ready to drive soon. Everything in the engine bay should be done now - had a quick tidy up any loose pipes/wires and made sure everything was bolted down securely. It's not a super tucked show car but I think it's neat and tidy enough for the type of build that it is. Plus everything is easily accessible for servicing! Fitted a small washer fluid bottle - ยฃ10 from Amazon so it's a bit cheap and cheerful but it connected straight onto the factory washer pump connector and lines! Removed the rear washer pipe as we've already removed the rear wiper. The Hybrid Racing cold air intake bolts into where the factory washer bottle sits so it had to go. Picked up a set of Enkei RP01 (15x7 ET35) wheels for a reasonable price (about the same as i'd pay for a set of Rotas or similar). Will get some tyres on them this week and see how they look on the car. The main thing is they fit fine over the MG ZS front callipers with plenty of room to spare. I wasn't sure they would initially as the ZS came on 16s, although admittedly with much less offset. They've been rattle canned by the previous owner but honestly he (or she) has really not done a bad job at all. Initially I was looking to change the colour but for now they will do as is, for now I'd rather spend money on getting the car working than cosmetics!
    2 points
  22. Thank you very much for confirming this and your post - makes my car build a lot easier as I was expecting to have to modify the stock seat structure (which in itself is a problem because my passenger seat was accidentally disposed of - best not to ask)
    2 points
  23. More progress MB6 dash installed and MB6 cluster fitted Modified the centre console slightly (basically just removing the tray in front of the gear stick) to accommodate the shifter box Cut a hole in the back of the glovebox and mounted the ECU inside Installed a steering wheel boss and OMP 300mm wheel Unfortunately I wasted a couple of hours trying to get the head unit to fit in the dash as I was struggling with all the spiders web of cables behind so I couldn't get it rolling today ๐Ÿฅฒ but it's a marathon not a sprint!
    2 points
  24. Spent the bank holiday installing the new timing chain/guides/tensioner, service manual print outs in hand and triple checking everything. All sealed up now, should be able to get the engine back in next weekend, all being well. Chain that was on was stretched - not by as much as some i've seen but the main difference I noticed is the chain tensioner was quite far extended whereas the new one is much less extended, maybe it couldn't take up the slack or something jumped on first start. Anyway, hopefully this is all sorted now. Also changed the crank pulley seal as I don't ever want to be going in there again!
    2 points
  25. After nearly a month delay with far too many emails back and forth we finally got hold of the replacement engine mount bracket from Innovative Mounts and the engine is now finally bolted in! Got a few other bits fitted after this photo like the radiator, hoses, and fan, and then started to work on some of the plumbing like the clutch line. Getting exciting now - to be continued!
    2 points
  26. Quick pic of the mini honda meet at ours now. Karen's civic, Steppy McStepwagon, and Tubs2 (aka Shelly) Still waiting for the bumper for the wagon.. Got one sent eventually, but they sent the wrong one, so waiting for it to be collected and swapped. Other than that it's mot ready.
    2 points
  27. thanks Simon ๐Ÿ‘ yes looking at the rubber parts, found the parts for the top e.g. Items 9 & 6 , struggling with the bump stop ATM, Item 11, PN 51722-st3-e01.
    2 points
  28. Can confirm these are direct replacement to the existing big fogs. You might need to swap the plug over however. If I remember correctly the front seal wasn't great so I used a big o-ring between the glass and the front screw on cap piece to keep the water out
    2 points
  29. Haven't had much time recently myself to work on the MB but my father in law has been cracking on with some jobs in my absence K24 mounted up to the engine stand to begin work K20 oil pump cut and fitted. There is a lot of dried up oil "varnish" within the engine so we may run some engine flush and change the oil again once it's running. RBC cam gear fitted (50 degree VTC) - Chains and guides refitted, timing checked. As the eagle eyed may be able to spot - unfortunately one of the oil pump guide bolts rounded off on removal... so after one trip to the local Honda dealer and ยฃ7.25 lighter i'm the proud owner of a new guide bolt! (It's crazy how overpriced these small parts are in the UK. They're ยฃ1.64 in Japan but of course that comes with a 2 week wait...) Front VTI-S lip test fit - needs painting of course. Currently pondering what to do with the fog lights as they are a bit of an eyesore - one of them has rusted inside and it looks like there's a surround missing. I might just get the blanks and delete them, weight saving (!).
    2 points
  30. Sure, we paid ยฃ700 for ours plus ยฃ80 delivery (which I didn't think was too unreasonable to be honest). I think that's about the going rate for one really. It's a JDM import engine from an automatic car - unknown mileage but it should have had an easier life than a UK one. Typically since I've now bought one there's a k24a3 from an accord showed up on eBay for ยฃ570! It doesn't look as clean as ours but would likely be just fine.
    2 points
  31. 2 points
  32. 2 points
  33. Thank you for the warm welcome both I am basically following guides for an EG K-swap as the car seems to be almost identical as far as a K swap is concerned. Even the EG conversion harness (to connect the new engine loom to the existing car loom) appears to work for the MB. Spent a day on the car today and progress as follows: Bye bye D14! Some areas of surface rust in the engine bay that we'll go over with a flap wheel and spraypaint over just to stop it getting any worse but not found anything that needs any welding etc so that's good news Made a bit of a mess knocking out the leftmost engine mount bracket (required to install the EGK2 Hasport mounts). Drilled all the spot welds out but it still wasn't budging so ended up going in behind it with a hammer and chisel and it eventually came off - the chassis has suffered a few battle scars but nothing a bit of sanding and paint can't cure! I've agreed to buy an EP3 civic gearbox so now that the gearbox has been chosen the next job I think will be to get hold of a shifter from an Integra DC5 and get that mounted in the car and get the shifter cables fed through to the engine bay and the shifter mounted. If i'd gone for an FN2 or accord gearbox I would've needed an accord shifter as the pattern is reversed. And finally my first mod! A set of clear indicators, I believe they were from an accord - I had to file off a small tab on the casing to get them to fit the connector was a direct swap so that's a good result
    2 points
  34. Welcome to the club and good luck with your project! Also used to (briefly) think about a K-swap a few years ago, but I quickly changed my mind after I found out that all the extra bits and pieces you need to make it all fit and work can easily cost twice as much as the K-series engine itself. And as far as I remember you're going to need EG parts for the engine bay, suspension bits and headers. While the M-chassis does share parts with the EJ/EK platform, Integra and EG parts are much more numerous.
    2 points
  35. Progress so far Started to strip out the engine - radiator (probably leaking) and AC condenser (also probably leaking) removed: Painting the rear bumper - to cover various marks and scratches but also somewhat of an experiment to see what it looks like with rubber strips colour coded (from photos i've seen I think it will look better) I've started putting together a list of parts that i'd like to acquire (the amount of small parts you need for a K-swap is crazy. It's all bolt on but you definitely need a spreadsheet or similar to manage it!)
    2 points
  36. Yes it is a before and after. It has great shine when throwing flash light on it โ˜บ๏ธ
    2 points
  37. Hi fellas's Its been a while. Sadly I've come to a positio where I have to let her go. It's been one hell of a journey but this car has been sitting under a tarp for long enough now. I think I've done a fair amount of mods and I've learned SO MUCH over the past 5 years of owning this car. Sadly I've grown up a little, got a stock '99 accord that I use for work... Hinata ended up outside for a while, now she sits in our new workshop under a cover. Been sitting for a year almost and barely driven. It hurts to look at her so i've been trying to sell it for sometime now. This sunday someones coming over to maybe take her and drive her again. It's a shame but i've been neglecting this car / focusing on other things for quite sometime and I just can look at her anymore. It's been wild, thanks :)
    2 points
  38. I crashed my MB2, and the front bumper needs replacing. Where can I find a new one? I searched online and couldn't find any store that had new bumpers.
    2 points
  39. Thank you so much for all the information, super useful stuff, hopefully I can put it all to good use ๐Ÿ˜€ A really overdue update: Replaced the front calipers, disks and pads (took a long time as I lost the locking wheelnut key like an absolute spanner) Put her in for MOT and failed on the rear trailing arm bushing which cost ยฃ80 to get replaced Finally got my accord tourer off the road and am now using the aerodeck as my daily Got a bit of noise from the drivers rear brake, hopefully some incorrect assembly as I was doing it in the p**sing rain (hoping its not another caliper on its way out). And the CV boots on the drivers side are pretty knackered so need to replace them at some point Aiming to be more active on the forum this year and hopefully giving you guys plenty of reading material Looking at doing some audio upgrades in the near future any advice/experience would be very much appreciated. A very late merry crimbo and new years to all as well ๐Ÿ˜
    2 points
  40. many thanks both, I had a quick look for repair panels yesterday, they do exist but not found for inner arch yet. also not sure how they compare e.g. in thickness terms with OE body shell ? suggestions on best place to buy the panels appreciated. otherwise I will just carry on googling. ours has been garaged (unheated though) so it is out of the weather, except when used - it's still the daily driver.
    2 points
  41. Yes mate, deffo ones that can be retro fitted so look OEM. Two things honda left out in the Civic Ms....cupholders and storage! Lol
    2 points
  42. Happy New Year to all our member. Hope you have a great 2025!
    2 points
  43. That's a damn nice looking MA! Really gotta give the paint on my own one a bit of love after seeing this. Though I'm not so sure about giving up AC for a supercharger. Summers 'round where I live get brutal.
    2 points
  44. I just bought handbrake cables for the MB6/MC2 models. They have rear discs and in the case of the MB6 are the exact same chassis as mine. Haven't attempted the actual swap yet, but I've got all the neccessary parts lying around already and am pretty sure that the MB6 cables are gonna work. And don't forget that you'll need different brake lines, as well! (Just the flexible part, though)
    2 points
  45. Okay, so it is possible, but quite difficult in practice. Nonetheless, this is the route I am going to take since the disc trailing arms I have are unfortunately bent. The spindles are in good condition so I will probably bring them to a specialist to be removed and later on installed. Wish me luck! Also, what did you do about the handbrake cables; I bought EG ones, however I am not sure if they will fit.
    2 points
  46. Looks really nice mate ๐Ÿ˜Ž @Dave 's fave colour for an MB ๐Ÿ˜
    2 points
  47. Okay so i said id do an update some time ago and never got round to it, to cut a long story short, all the welding is now fully complete and the car now has its interior back in. but i thought id show you the work that i have done over the past year. Starting off with the Rear Drivers side sill, this side is the worst, The Passenger side was not too bad compared to this. so i started cutting away to see what the extent of it was. As you can see it is quite bad. Luckily the back part of the inner sill is nice an rust free, very solid in fact on both sides! It has only really crept up on the edges and further down to the front. I cut out the bottom bit as i am completely replacing the whole sill as it is knackered to say the least. A new section was made for the back part of the sill This section is the part where the trailing arm bolts up into, the lip was rusty, i was not happy leaving it like that so it was also repaired with 1.2mm steel not the cleanest job but strong and then filled with S50 Cavity Wax. some more reconstruction work of the rear sill because i cut away all the rust i had very little to work with to get the shape right so i had to make sure that it all lines up hence why i put a little piece in to the right of the image to give me a guide. It was also done to make sure the sill overlaps the middle section as the sill is made in 3 bits, Rear, Middle and Front, it is plug welded at the seam shown on this photo. Here is the sill panel all ready to be welded in making sure that it is also all lined up. A good photo to show the extent of the cutting that i have had to do on this side due to the rot. I thought if i have the whole panel then why not just replace the whole section, its easier, quicker and makes for a neater repair. More Cutting showing the extent of the rust around the wheel arch area. Not terrible but also not good. Some Crappy looking plug welds later and its finally in. I should really have removed more of the factory coating but nevermind... The main thing is is that the welds are strong and have plenty of penetration on the backside, they can be grinded down later. The wheel arch more opened up showing the extent of how much ive had to cut out. With even more to come! Because you cant get the inners for these ive had to make it myself, it was a pain but we got there in the end. I cut it down and got it welded in, Doesn't look pretty yet but will do later on down the line once finished. Next was to sort out this lip behind the bumper as rust had got there too! Lots more cutting atleast the rust wont come back, Right? A new boot floor lip made for the outer skin to weld onto. Another little patch repaired Fabricated the lower section of the inner arch where it comes down and meets the bit behind the bumper Here is the Inner Arch All welded up. Im pretty chuffed with that to say im a novice at this sort of stuff and it being my first car to restore. Heres it with the bumper on. A photo of all the rot ive had to cut out! Some more fabrication work, A new jacking point! Testing fitment of the Genuine wheel arch, The other one was used for backup in case i messed up. Inner arch all finished. Some more little reinforcers done for the Rear sill. Getting the Alignment right for the rear quarter panel, i butt welded rather than joggled. All tacked in place. all welded, put the bumper on to test fitment too. By no means perfect but for a first try at a wheel arch its not terrible, a few pin holes which were filled later. Lower section of the sill with the new jacking point welded. Some filler work to be required i think Atleast the panel gaps are good I will do this post in 2 sections, the next being the front sill and jacking point just to make sure it uploads with all the images etc, Overall im happy with the result, i think i could have made the wheel arch tidier but for a first time its not horrendous.
    2 points
  48. Amazing reply from SirPaperbag! Just to add ive done this swap on my (non abs) mb2, but also upgraded a few things. My setup is as follows and works sweet: Disc trailing arms off a mc1 aerodeck MB6 brake booster MB6 1" master cylinder Mgzs 180 282mm front calipers (interesting the caliper is the same as from a 97-03 accord, not sure on the carrier) Mgzs 180 262mm rear calipers 46210-S5A-912 40-40 prop valve Regarding the rear arb - the rear brace that SirPaperbag mentions won't fit without modification. DeLaSoul mentions it in his build thread - if I remember correctly the mounting points where the LCAs mount to the chassis are about 8mm narrower on our MBs to EKs
    2 points
  49. Small update on the whole brake prop valve situation: Apparently, EG6 prop valves could also work, as they don't have ABS and 262/242mm rotors in the front and rear, just like our M-chassis Civics. So, if that's true, you could get a brand new valve for less than $200 from Japan. Part number for these bad boys is 46210-SR3-013 And you should be fine sticking with your original brake master cylinder + booster! But if you've got 242mm discs all around instead you'd need a "1725" valve (46210-1725-XXX) off a Del Sol, not off an EE/ED/EF Civic! (Different f/r rotor sizes)
    2 points
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