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Hi Ben, The calipers in the photo are for the 260mm front brakes, not the larger 280mm front brakes. Manufacturer caliper numbers for the larger calipers are LCA333 & RCA333. You can use eBay to get the oem numbers from them. Basically the calipers are the same for the mg zs180, mg zr160 & accord of that era, but the carriers differ i believe (ive not checked any fit on an mb other than a zs). I can confirm that the calipers and carriers from the zs180 will fit onto a mb2 4x100 as thats what I'm currently running! If youre upgrading the brakes you'll need to change the master cylinder and prop valve if you don't have abs for it to work properly. My setup is: Honda Civic MB6 brake master cylinder Honda Civic MB6 brake servo Honda 40/40 brake prop valve (46210-S5A-912) Wezmoto Braided front and rear brake lines (700mm front / 560mm rear) MG ZS 180 Front & Rear brake calipers MG ZS 180 Front & Rear brake discs Cheers, Dan4 points
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Finally getting around to a build thread for my third car It all started on a dull early may day. A Friend of mine messaged me, asking if I needed any parts from her MB4 before she scrapped it. It had been sitting on her drive since she her daughter had been born. I said to her, "let me know what the scrappy offers, and i'll chuck £50 on top and come grab it", knowing that the d16w4 powerplant in this could replace my lathargic D14 in my MB2 The next day me and a mate collected it, threw some trade plates on and ran up to my workshop. Even with the old 4 speed slush-box, and a years neglect, the MB4 walked away from my MB2 on a straight bit of road. Once we arrived, my friend parked the car up and then headed home. I then stood and had a smoke, looking at this car having a "Wangan midnight" esque moment, seeing the colour of the Sicilian Red paint for the first time. Plans had changed. (see attached image) Rust and engine work: First I got the car up on stands and made a list of everything wrong with it. The rear passenger sill and inner arch passed the good old screwdriver test, however the driver's side failed miserably, along with a few places around the front jacking point, and front inner arch. Out came the grinder, welder, and some conveniently shaped and cut sheet metal that I would be using to patch these big holes. This was a steep learning curve, as I have only ever done agricultural welding, and never thin bodywork. Once the rust was dealt with next came the auto box - I had never planned to keep this gearbox, so the hunt for an s20 close ratio box began. During this time, the auto box, torque converter and PRND lever were all disposed of in an appropriate fashion (Thrown into a skip as fast as humanly possible🤣), meanwhile, the engine was suspended by a ratchet strap around 2 on the gearbox bolts, and a random 2x4 i had laying about across the wings (See attached) Whilst the box was off, I decided to replace the rear main seal, sump gasket, and clean out the oil pickup tube. A few shiny parts were fitted during this time too, including an oil sandwich plate with senders for both oil pressure and temp, HKS oil filter, TTV flywheel and an exedy stage 1 clutch. Once I sourced a box, the new mounts were fitted up and after a copious amount of faffing around the engine and box were in. (I wish I had an engine crane!!) I altered the wiring on the PRND plug to disable the inhibitor switch, as well as the reverse lights. I finished under the bay by rebuilding the distributor, replacing the plugs and HT leads. I also added a bus bar to the firewall as my battery was going to be boot mounted. I am using a Janspeed 4-2-1 manifold, a smashed out OEM cat shell and a Skunk2 megapower exhaust system. I have a Whale pen15 air intake as well. Interior: This car had a creme interior, which I knew wouldn't survive me daily driving it. I quickly tore this out, installed a load of sound deadening and the various wires i'd be needing for my ICE setup, then fitted a black carpet and VTI "bus seat" interior. I mounted the battery and circuit breaker in the spare wheel well, as well as a power distribution block. this would be needed when I got around to building the boot and fitting my 3 amps. I finished the interior off with an oil pressure and temperature gauge set, a fire extinguisher, and an old school pioneer flipout headunit + DVD player. Exterior: The exterior is largely untouched, as it is the rare sicilian red pearl colour. This car was factory specced with a full VTIs kit and Jordan wheels. The jordan wheels went onto my other MB2, so that I could fit my 15" TSW imola wheels. I welded the rear wiper hole up, and the old spoiler holes. I then fitted an "auto spoiler", which had been preiovsly fitted to a friend's recently imported 200sx. This was an almost perfect colour match.4 points
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See attached, will be posting some more in the near future about rebuilding my engine haha4 points
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Smaller power steering pulley (hopefully it will clear the bonnet without hacking any big holes in it) and 10% underdrive alternator pulley fitted As we've deleted the AC the factory belt was much too long (think it was something like 7pk1735 from memory). Managed to find a belt that will fit (7PK1400) - it seems ok but apparently there is a mark on the tensioner that you can check - i'll do this next time im with the car to confirm but seems like the right size. Engine mounts ordered - I went for Innovative Mounts for a Civic EG as the price for Hasport mounts in the UK is insane (£700+!) and I wanted to avoid ebay china copied junk on this project...3 points
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Thanks for the update on the fogs - I managed to get a set of good condition blanking plates so i've removed the fairly rotten big fogs for now but I may reinstate them later. Left the connectors tied up behind. A bit more progress on the K-swap side of things: Drilled a couple of holes in the firewall just under the heater outlet to allow for the shifter cables to pass through (no photo, oops) Got hold of a billet shifter plate designed for an EG but it was sitting too proud of the tunnel so drilled out the fasteners for the shifter base plate and removed it DC5 shifter mocked up - was worried that it would be too close to the dashboard but it seems to just about be ok - the shifter box came with a short shifter already fitted which should help things Clutch and flywheel test fit - just waiting for various missing bolts to arrive from Japan before buttoning it all up. Toyed with the idea of getting an uprated clutch but we've gone with Exedy OEM EP3 clutch for now as it's many times cheaper than an uprated one (£126 vs ~£400) and I reckon it'll be OK for NA power levels. Any future plans to boost the car would require an LSD as well as a clutch upgrade anyway! Flywheel is a Competition Clutch 3.9kg3 points
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A rather inebriated looking K24A showed up this morning But it has the RBB markings on the head which is what matters - meaning it is the "full fat" version with 3-lobe VTEC and ~200hp. There is a similar looking version with 160hp and only 2 cam lobes so you have to be careful! Hopefully get that mounted up onto an engine stand at some point and take a closer look inside but so far so good. For peace of mind i'm going to give it a compression test and have a peek into the cylinders with a scope before going any further.3 points
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Hey guys, This is my two-year-old project. I have painted it and restored the headliner. I am currently in the process of swapping a D16Z6 head onto the D14A2 block. I am also doing a COP conversion while I am at it. Also, I recently bought CRX rear disc brakes and am in the process of collecting the necessary parts for the disc conversion. After this I eventually plan on installing an Eaton M45 supercharger, where the AC compressor usually sits. Cheers!3 points
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You are technically right about not needing the whole trailing arms, but good luck with both finding the spindles by themselves in usable condition and taking the old ones off. Finding parts like that is getting progressively hard as our cars start to turn into oldtimers, and most of these super specific upgrade parts have already been grabbed about a decade ago. We're kinda late to the party in that regard. The spindles are also secured to the trailing arms with extremely strong threadlocker, which oftentimes are pretty old and corroded on top, which makes removing them near impossible without drilling them out. Stripped a bolt attempting to remove the disc brake ones, even with applying heat and using rust remover beforehand. No chance. So, yes - you technically don't need them, but realistically you will. Except if you're fine with drilling all of the bolts out and dealing with that headache. And the part about bleeding the brakes is also generally correct. Most cars have their brake systems set up like that so you can still come to a stop if a brake line fails. Otherwise if you combine FR with RR / FL with RL you will only have working brakes on one side of your car, which I don't have to explain why that would be very bad.3 points
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ok, its been some time... but i want to share few photos from a civic photoshoot i made recently. This is how it currently looks like.3 points
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Amazing reply from SirPaperbag! Just to add ive done this swap on my (non abs) mb2, but also upgraded a few things. My setup is as follows and works sweet: Disc trailing arms off a mc1 aerodeck MB6 brake booster MB6 1" master cylinder Mgzs 180 282mm front calipers (interesting the caliper is the same as from a 97-03 accord, not sure on the carrier) Mgzs 180 262mm rear calipers 46210-S5A-912 40-40 prop valve Regarding the rear arb - the rear brace that SirPaperbag mentions won't fit without modification. DeLaSoul mentions it in his build thread - if I remember correctly the mounting points where the LCAs mount to the chassis are about 8mm narrower on our MBs to EKs3 points
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Small update on the whole brake prop valve situation: Apparently, EG6 prop valves could also work, as they don't have ABS and 262/242mm rotors in the front and rear, just like our M-chassis Civics. So, if that's true, you could get a brand new valve for less than $200 from Japan. Part number for these bad boys is 46210-SR3-013 And you should be fine sticking with your original brake master cylinder + booster! But if you've got 242mm discs all around instead you'd need a "1725" valve (46210-1725-XXX) off a Del Sol, not off an EE/ED/EF Civic! (Different f/r rotor sizes)3 points
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Got some from Climair installed rn, and they fit very well. They're still available brand new. Only thing I had to do is grind off a bit of the holding tab in the front (was a bit too long) but that's completely normal with these things. And you can even choose between clear, tinted, and dark, which I find quite nice.3 points
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Good shout mate, I'll se about getting this added to FAQ. And thank you, cracking info there!3 points
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A reply this detailed deserves to be in the FAQ section of this site! It really seems a more difficult job than a cam swap and a tune haha If I ever manage to stumble upon the main parts for a cheap enough price (Hondas in general were very expensive relative to other cars here in Italy so not many sales...) to justify all the work I'll definitely try. Thanks for all the info!3 points
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Its been a long time since the last update. So yeah of course it is fully wrapped now by myself and lowered even more. Looks pretty good but for sure sometime in the future I might paint it (I'm currently doing car painting education) plans for the future: Turbo... I found a cheap kit on marketplace and then I'm gonna try and make a reliable stock internal setup, so not that high boost2 points
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Cheers mate, yeah so far its a blast, so flat and planted. I haven't had a chance to take it for a proper drive yet though. Need to get the Alignment sorted, so pondering getting some adjustable camber/toe arms for the rear first. Thank you mate, they're 15" 7J ET35, 195 50 15. I had issues at the front with this height when I had 15 6J ET45 as it rubbed the inner arches. So far no rubbing but I haven't been pushing it. It used to rub slow speed stuff when turning and bumps. I should have room to lower the rear also. Yeah I kinda loathe spending the money on the press buts its been invaluable. I remember doing one of the front arm bushes and thinking there's no way in hell I would've been able to do it any other way haha. Should pay for itself the first wheel bearing job. Yes mate, I did a quick write up of what I did here Ill grab some more photos soon to explain it better. Im intrigued about the bonfire hahaha2 points
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All looking good mate, those wheels should look great! The arb should defo help stiffen things up aswell. Doing stuff without a press is a right pita. I treated myself to one last christmas and it defo paid for itself when I did my polybushes haha2 points
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Great, that means I am okay with the dash trims already. Hoping to find a badge and some mats in the meantime 🤞Just ping me if you want to get rid of that badge.2 points
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Met a lovely lady at the phycopath horror amusement park tonight in newcastle, told me to post in here as she loved the car2 points
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One lady owner from new , has every single mileage stamp from the same Honda dealerships from new 86k on clock, its pretty clean i did replace Headliner as it was sagging, just a little runs on rear arch's that i would love to sort out but not a clue who to go too this is my first car coming from motorcycles , yours looks so mint dude!2 points
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Hi mate, that was my wife 😊 She messaged me to say that she'd seen an aerodeck there, glad that you joined 👍 Looks like a proper tidy example, been ages since I've seen another deck round here. Welcome to the club matey.2 points
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Yeah fingers crossed I'll get to have a quick spin in it, the plan is once the wheels and tyres are on, better front brakes fitted, and a few other small bits are sorted I can take it for an exhaust at least as somewhat of a test drive. Hoping to avoid the cost of getting it delivered there as we don't have a suitable tow car unfortunately. The car came with 12 months MOT when I bought it so we have a bit of time.. technically I am sure it's not valid any more as no exhaust is a fail but just to avoid getting in trouble (hopefully)... that is the next priority item as starting the car up is really antisocial at the moment for the neighbours! The car does run and drive but I've literally only been up and down the driveway in it so far 😂 but nothing flew off/leaked out of it yet so that's good progress... It still needs a proper map on the ECU and there's still a whole bunch of other work to do on the suspension and then safety gear inside (half cage, seats, harnesses, etc) but we can sort that over the winter and be fully ready for a show/track day in spring. To be honest that is all fairly straightforward fitment wise and more about saving up the money to buy everything than actually fitting it that will take time!2 points
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Been chipping away at jobs the last few weeks and should be ready to drive soon. Everything in the engine bay should be done now - had a quick tidy up any loose pipes/wires and made sure everything was bolted down securely. It's not a super tucked show car but I think it's neat and tidy enough for the type of build that it is. Plus everything is easily accessible for servicing! Fitted a small washer fluid bottle - £10 from Amazon so it's a bit cheap and cheerful but it connected straight onto the factory washer pump connector and lines! Removed the rear washer pipe as we've already removed the rear wiper. The Hybrid Racing cold air intake bolts into where the factory washer bottle sits so it had to go. Picked up a set of Enkei RP01 (15x7 ET35) wheels for a reasonable price (about the same as i'd pay for a set of Rotas or similar). Will get some tyres on them this week and see how they look on the car. The main thing is they fit fine over the MG ZS front callipers with plenty of room to spare. I wasn't sure they would initially as the ZS came on 16s, although admittedly with much less offset. They've been rattle canned by the previous owner but honestly he (or she) has really not done a bad job at all. Initially I was looking to change the colour but for now they will do as is, for now I'd rather spend money on getting the car working than cosmetics!2 points
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Thanks, it's an alpine unit so even though it's new I think it fits with the 90s-ish vibe of the car. It's no doubt the brand I would've gone for if I had the money back in the day haha. It has RGB lighting so I can change it to march the dash which is nice (I'm being picky but I don't like it when the colours don't match!) The car came with a pretty retro looking JVC CD player but only 1 channel was working for some reason and it had a really shoddy aftermarket Bluetooth kit (calls only) with wires bodged in all over the place so I thought it was best to bin it all and fit something new I did consider not bothering with a head unit but even though the build leans towards track car, I've been in cars which are totally stripped before and whilst you might be able to get an extra 20kg out by removing the heater, stereo, half the dash, etc, it makes the car unusable for anything other than trailering really Yes he basically said he managed to get it all down the side by sticking a pair of long noise pliers through the popped out hazard switch and holding the cables out of the way of the head unit I've stripped everything from the front seats back and deleted the air con (it was broken anyway) so I'm not even sure I'll be able to hear the radio over the rattling but that's about the extent of the weight reduction for now. It should be a lightweight chassis anyway as it doesn't have a sunroof or other luxury features 😂2 points
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Thank you very much for confirming this and your post - makes my car build a lot easier as I was expecting to have to modify the stock seat structure (which in itself is a problem because my passenger seat was accidentally disposed of - best not to ask)2 points
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Got this photo from my father in law this morning that he got the head unit in in about 5 mins on the first try, always the way 🙃2 points
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Quick photo from last night. Looking forward to the suspension refresh and getting this thing slammed. Other news - carpet and some dash trim is out ready for welding.2 points
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Shifter mounted properly in car and cables routed. Some hacking up of the console will obviously be required but I should be able to have all the dashboard etc back in Shifter cable plate in place - still needs a bit of work to get the other two bolts mounted and enlarge the hole in the grommet slightly. It's sitting at a less than ideal angle but it was the best placing we could come up with - the DC5 shifter cables we're using are on the shorter side Air con delete block off plate fitted so no huge hole directly into the cabin!2 points
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You can't really tell from the pics how grotty the interior is/was, but it's starting to come up nice. Used some leather cleaner on the seats yesterday and the filth that came off them was amazing. Still need another go and conditioning, but well impressed with how well they've come up. Not sure what to do about the bumper yet, as it's pretty bad with a big section missing... Tempted to go dial it back a bit with the bumper, but it does look cool on the import photos2 points
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Well, the tourer is no more, a nice chap from Wales bought it, and it's either going to be saved to tow his race eg, or end up as an engine donor for it. Karen's got herself a nice blue R18 fk civic, but it's not any good for family adventures. So we've just got a new project...2 points
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Can confirm these are direct replacement to the existing big fogs. You might need to swap the plug over however. If I remember correctly the front seal wasn't great so I used a big o-ring between the glass and the front screw on cap piece to keep the water out2 points
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Haven't had much time recently myself to work on the MB but my father in law has been cracking on with some jobs in my absence K24 mounted up to the engine stand to begin work K20 oil pump cut and fitted. There is a lot of dried up oil "varnish" within the engine so we may run some engine flush and change the oil again once it's running. RBC cam gear fitted (50 degree VTC) - Chains and guides refitted, timing checked. As the eagle eyed may be able to spot - unfortunately one of the oil pump guide bolts rounded off on removal... so after one trip to the local Honda dealer and £7.25 lighter i'm the proud owner of a new guide bolt! (It's crazy how overpriced these small parts are in the UK. They're £1.64 in Japan but of course that comes with a 2 week wait...) Front VTI-S lip test fit - needs painting of course. Currently pondering what to do with the fog lights as they are a bit of an eyesore - one of them has rusted inside and it looks like there's a surround missing. I might just get the blanks and delete them, weight saving (!).2 points
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Cracking work so far mate. You make it sound so easy lol. Hoping to see this at a Civic5 meet (if we ever get one organised again!) Be good to see it in the metal.2 points
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Welcome to the club and good luck with your project! Also used to (briefly) think about a K-swap a few years ago, but I quickly changed my mind after I found out that all the extra bits and pieces you need to make it all fit and work can easily cost twice as much as the K-series engine itself. And as far as I remember you're going to need EG parts for the engine bay, suspension bits and headers. While the M-chassis does share parts with the EJ/EK platform, Integra and EG parts are much more numerous.2 points
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New OEM-grade replacements should be a safe bet. Even if they are not as stiff as 'upgrade' parts (which are only an upgrade if you want to track your car), they are still a lot better than any old, chewed out bushings.2 points
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Yes it is a before and after. It has great shine when throwing flash light on it ☺️2 points
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many thanks both, I had a quick look for repair panels yesterday, they do exist but not found for inner arch yet. also not sure how they compare e.g. in thickness terms with OE body shell ? suggestions on best place to buy the panels appreciated. otherwise I will just carry on googling. ours has been garaged (unheated though) so it is out of the weather, except when used - it's still the daily driver.2 points
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Yes mate, deffo ones that can be retro fitted so look OEM. Two things honda left out in the Civic Ms....cupholders and storage! Lol2 points
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Hi, are you sure you need new trailing arms? Upon a short google search, I stumbled upon this. " You do NOT need the entire trailing arm; ALL 88-00 civics and 90-01 Integras take the same shaped trailing arm. You need only the spindle, which is attached by a 24mm nut, and four T50 torx bolts. Please note that most swap the entire trailing arm because those torx bolts are in there VERY firmly. I have banged the hell out of a hammer and impact and still had them stay. I advise air tools, because even with all my weight and brute force, they may not come out. Brake lines may be stubborn if your car is older and rusty. The brake hard lines can strip easily if you do not use the proper wrench. A brake line wrench is what you need, which is a 10mm box end wrench with a slot cut out so that you can slide it over the hardline. You can use this on the bleeder screw too if you put the bleeder hose over the bleeder valve first so that brake fluid doesn't spill. On an EK chassis civic, the bleeding sequence is right rear, then left front, then left rear, then front right. Don't go in a circle, the EK chassis uses a crossed brake system, so go by this sequence to avoid any cross contamination of air into the lines, otherwise you may be bleeding all day. " Rear disc conversion, keeping the drum trailing arm | Honda D Series Forum Cheers!2 points
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I started out with the heko ones, but then got a set of the Climair ones, which are a bit better.2 points
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Hi Dave, Sorry for the late reply. the filler neck on mine was a sod to remove as it was rusty, and the rubber pipe had hardened and lost its flexibility. the trailing arm and strut got in the way, so i had to lower the tank down and kind of feed it through. Good news is though, if yours is rusty a Rover 45 filler neck will be identical and probably much tidier.2 points