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Finally getting around to a build thread for my third car It all started on a dull early may day. A Friend of mine messaged me, asking if I needed any parts from her MB4 before she scrapped it. It had been sitting on her drive since she her daughter had been born. I said to her, "let me know what the scrappy offers, and i'll chuck £50 on top and come grab it", knowing that the d16w4 powerplant in this could replace my lathargic D14 in my MB2 The next day me and a mate collected it, threw some trade plates on and ran up to my workshop. Even with the old 4 speed slush-box, and a years neglect, the MB4 walked away from my MB2 on a straight bit of road. Once we arrived, my friend parked the car up and then headed home. I then stood and had a smoke, looking at this car having a "Wangan midnight" esque moment, seeing the colour of the Sicilian Red paint for the first time. Plans had changed. (see attached image) Rust and engine work: First I got the car up on stands and made a list of everything wrong with it. The rear passenger sill and inner arch passed the good old screwdriver test, however the driver's side failed miserably, along with a few places around the front jacking point, and front inner arch. Out came the grinder, welder, and some conveniently shaped and cut sheet metal that I would be using to patch these big holes. This was a steep learning curve, as I have only ever done agricultural welding, and never thin bodywork. Once the rust was dealt with next came the auto box - I had never planned to keep this gearbox, so the hunt for an s20 close ratio box began. During this time, the auto box, torque converter and PRND lever were all disposed of in an appropriate fashion (Thrown into a skip as fast as humanly possible🤣), meanwhile, the engine was suspended by a ratchet strap around 2 on the gearbox bolts, and a random 2x4 i had laying about across the wings (See attached) Whilst the box was off, I decided to replace the rear main seal, sump gasket, and clean out the oil pickup tube. A few shiny parts were fitted during this time too, including an oil sandwich plate with senders for both oil pressure and temp, HKS oil filter, TTV flywheel and an exedy stage 1 clutch. Once I sourced a box, the new mounts were fitted up and after a copious amount of faffing around the engine and box were in. (I wish I had an engine crane!!) I altered the wiring on the PRND plug to disable the inhibitor switch, as well as the reverse lights. I finished under the bay by rebuilding the distributor, replacing the plugs and HT leads. I also added a bus bar to the firewall as my battery was going to be boot mounted. I am using a Janspeed 4-2-1 manifold, a smashed out OEM cat shell and a Skunk2 megapower exhaust system. I have a Whale pen15 air intake as well. Interior: This car had a creme interior, which I knew wouldn't survive me daily driving it. I quickly tore this out, installed a load of sound deadening and the various wires i'd be needing for my ICE setup, then fitted a black carpet and VTI "bus seat" interior. I mounted the battery and circuit breaker in the spare wheel well, as well as a power distribution block. this would be needed when I got around to building the boot and fitting my 3 amps. I finished the interior off with an oil pressure and temperature gauge set, a fire extinguisher, and an old school pioneer flipout headunit + DVD player. Exterior: The exterior is largely untouched, as it is the rare sicilian red pearl colour. This car was factory specced with a full VTIs kit and Jordan wheels. The jordan wheels went onto my other MB2, so that I could fit my 15" TSW imola wheels. I welded the rear wiper hole up, and the old spoiler holes. I then fitted an "auto spoiler", which had been preiovsly fitted to a friend's recently imported 200sx. This was an almost perfect colour match.4 points
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See attached, will be posting some more in the near future about rebuilding my engine haha4 points
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Smaller power steering pulley (hopefully it will clear the bonnet without hacking any big holes in it) and 10% underdrive alternator pulley fitted As we've deleted the AC the factory belt was much too long (think it was something like 7pk1735 from memory). Managed to find a belt that will fit (7PK1400) - it seems ok but apparently there is a mark on the tensioner that you can check - i'll do this next time im with the car to confirm but seems like the right size. Engine mounts ordered - I went for Innovative Mounts for a Civic EG as the price for Hasport mounts in the UK is insane (£700+!) and I wanted to avoid ebay china copied junk on this project...3 points
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Thanks for the update on the fogs - I managed to get a set of good condition blanking plates so i've removed the fairly rotten big fogs for now but I may reinstate them later. Left the connectors tied up behind. A bit more progress on the K-swap side of things: Drilled a couple of holes in the firewall just under the heater outlet to allow for the shifter cables to pass through (no photo, oops) Got hold of a billet shifter plate designed for an EG but it was sitting too proud of the tunnel so drilled out the fasteners for the shifter base plate and removed it DC5 shifter mocked up - was worried that it would be too close to the dashboard but it seems to just about be ok - the shifter box came with a short shifter already fitted which should help things Clutch and flywheel test fit - just waiting for various missing bolts to arrive from Japan before buttoning it all up. Toyed with the idea of getting an uprated clutch but we've gone with Exedy OEM EP3 clutch for now as it's many times cheaper than an uprated one (£126 vs ~£400) and I reckon it'll be OK for NA power levels. Any future plans to boost the car would require an LSD as well as a clutch upgrade anyway! Flywheel is a Competition Clutch 3.9kg3 points
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Hey guys, This is my two-year-old project. I have painted it and restored the headliner. I am currently in the process of swapping a D16Z6 head onto the D14A2 block. I am also doing a COP conversion while I am at it. Also, I recently bought CRX rear disc brakes and am in the process of collecting the necessary parts for the disc conversion. After this I eventually plan on installing an Eaton M45 supercharger, where the AC compressor usually sits. Cheers!3 points
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Hi folks. Had a 2010 Civic TypeS GT in red (aka Sexy Lexy) about 9 years ago, followed by a 2008 Civic TypeR in silver (aka Roxy). Traded the TypeR in for something more sensible for a daily driver, and have had a load of various cars since then. Always missed my TypeS tho! Was supposed to be looking for a classic 1980s Vw Golf convertible or an old Scirocco, but got fed up looking at sheds. Decided plan B was needed which was to sell my 1st Gen MINI Cooper s convertible and get a sensible daily driver again! Initially looked at 10th gen civics, but wasn't too keen on the style, so the hunt was on for a TypeS GT again (pref in red). Had to be the GT, had to be the 1.8 and no older than a 2010. Found one down in Yorkshire for £4.5k, years mot, service history, 64k on the clock,in red....and even the first 2 letters of the reg were the same as my old one (OE). She drives like a brand new car, so happy to be back in an 8th gen! Only got a few pics of her so far but will get more. Hope you like! Some subtle mods on the way, pretty much the same as I did withLexy senior lol Oh, and also means DD is relieved of the daily driving duties, so tucked up in the garage. Means I can spend time getting her back to show standard now!3 points
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You are technically right about not needing the whole trailing arms, but good luck with both finding the spindles by themselves in usable condition and taking the old ones off. Finding parts like that is getting progressively hard as our cars start to turn into oldtimers, and most of these super specific upgrade parts have already been grabbed about a decade ago. We're kinda late to the party in that regard. The spindles are also secured to the trailing arms with extremely strong threadlocker, which oftentimes are pretty old and corroded on top, which makes removing them near impossible without drilling them out. Stripped a bolt attempting to remove the disc brake ones, even with applying heat and using rust remover beforehand. No chance. So, yes - you technically don't need them, but realistically you will. Except if you're fine with drilling all of the bolts out and dealing with that headache. And the part about bleeding the brakes is also generally correct. Most cars have their brake systems set up like that so you can still come to a stop if a brake line fails. Otherwise if you combine FR with RR / FL with RL you will only have working brakes on one side of your car, which I don't have to explain why that would be very bad.3 points
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Hey all, already done a load of restoration as getting it back to full N/A Glory before I consider ITBs. Just wanted to make a meal of this that arrived the other day, so happy! 🥰3 points
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ok, its been some time... but i want to share few photos from a civic photoshoot i made recently. This is how it currently looks like.3 points
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Amazing reply from SirPaperbag! Just to add ive done this swap on my (non abs) mb2, but also upgraded a few things. My setup is as follows and works sweet: Disc trailing arms off a mc1 aerodeck MB6 brake booster MB6 1" master cylinder Mgzs 180 282mm front calipers (interesting the caliper is the same as from a 97-03 accord, not sure on the carrier) Mgzs 180 262mm rear calipers 46210-S5A-912 40-40 prop valve Regarding the rear arb - the rear brace that SirPaperbag mentions won't fit without modification. DeLaSoul mentions it in his build thread - if I remember correctly the mounting points where the LCAs mount to the chassis are about 8mm narrower on our MBs to EKs3 points
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Small update on the whole brake prop valve situation: Apparently, EG6 prop valves could also work, as they don't have ABS and 262/242mm rotors in the front and rear, just like our M-chassis Civics. So, if that's true, you could get a brand new valve for less than $200 from Japan. Part number for these bad boys is 46210-SR3-013 And you should be fine sticking with your original brake master cylinder + booster! But if you've got 242mm discs all around instead you'd need a "1725" valve (46210-1725-XXX) off a Del Sol, not off an EE/ED/EF Civic! (Different f/r rotor sizes)3 points
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Got some from Climair installed rn, and they fit very well. They're still available brand new. Only thing I had to do is grind off a bit of the holding tab in the front (was a bit too long) but that's completely normal with these things. And you can even choose between clear, tinted, and dark, which I find quite nice.3 points
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Good shout mate, I'll se about getting this added to FAQ. And thank you, cracking info there!3 points
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A reply this detailed deserves to be in the FAQ section of this site! It really seems a more difficult job than a cam swap and a tune haha If I ever manage to stumble upon the main parts for a cheap enough price (Hondas in general were very expensive relative to other cars here in Italy so not many sales...) to justify all the work I'll definitely try. Thanks for all the info!3 points
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The part about needing new trailing arms is 100% correct, as the drum brake ones lack the proper mounting points for a disc brake system. But you've got to be careful with which arms you choose, as the wrong ones could end up increasing your rear trackwidth and that's gonna end badly for your handling. As our M-chassis have borrowed a lot of suspension components from 5th gen Civics (EG), I'd recommend searching for EG5/EG6/etc. trailing arms, as they should keep everything in spec. I for one got a pair of EG5 arms to go with my non-ABS system. But that's only part of the problem. If you've somehow managed to get yourself the right trailing arms then you still have to find a matching brake proportioning valve (or prop valve) that splits the pressure correctly between front and rear. Otherwise your rear brakes might either not bite enough, or bite too much and cause the rear to kick out while braking (very dangerous). This is especially important if you've got something like an MOT or TÜV here in Germany, where your car gets an inspection every X years and they check your brake performance. M-chassis Civics also use an old style of prop valve, which makes it EVEN HARDER to find the correct ones. What you generally want to get is called a "4040" valve, which is just the model number, nothing more (some dumbasses online claimed those valves split 40/40, but where the hell would the remaining 20% go?) I also found a nifty table somewhere on an obscure forum, and I don't know where exactly I got it from, so I sadly can't attribute the original poster, but here it is: And depending on the caliper sizing, you might even have to upgrade your master cylinder, but that's getting really technical. So, in short, get the correct trailing arms, a somewhat correct prop valve and maybe upgrade your master cylinder. If you want to do it properly, it's a whole lot more work than just doing enough for it to work. Pro Tip: You can also fine-tune your front/rear balance by using more or less aggressive pads. And regarding rear ARBs, you've got a choice between either buying some used EG6 brackets, using aftermarket ones, and reinforcement braces with mounts included. I went with a used EG6 ARB, plus mounting hardware, because I wanted to try out how much difference just that dingy little thing would make (a lot). Here are a few pics of it both installed, and some pics of the used mounting hardware. You also need fitting lower control arms with mounting holes for the endlinks. And I'd recommend buying new endlinks while you're at it. And maybe a few harder rubber bushings on top. I also had to fabricate some small metal standoffs for the mounting bracket to properly fit to the rear frame (top right picture, the screw just above the yellow marking). This would be the alternative, a rear brace with mounts included: But some places also carry aftermarket versions of the OG hardware that I mentioned and shower earlier, so that's an option, as well. All in all, it's a s**t job with tons of little hang-ups, researching, browsing marketplaces and painful installation, but the handling difference is night and day.3 points
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Heya bud imho, dual rads are a terrible idea. They are both looking to dissipate heat, but when connected, if you feel the desire to move rapidly or it's a very hot day, the heat in the rad will affect the condensers ability to be effective, thus you would lose cooling ability. I guess it's like putting you home fridge in front of the radiator, if the fridge can;t shift the heat, the gasses can't re condense and the fridge loses it's ability to be effective. I think it would more be a limit to the age of the technology of the aircon, pressures used today are greater and condensers are far more efficient. I say delete the aircon, get a bigger rad and just drive faster with all the windows down! haha! I say when my MB6 VTIs still has it's full aircon :P3 points
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Thank you guys. I'll try to make a topic of the work in the car I've made so far and all the work I want to do. @SirPaperbag The fog lights are not factory ones but some cheep chinese. I found the originals , bought them but I think the front bumber is an aftermarket bumber so I have to cut the whole thing in there to fit the original factory fog lights. Lots of work has to be made generally and have no time. Nevermind whenever I find some free time I will do it. The grille is handmade, I tried to fit the H emblem from my previous EK civic, but it's too big :( Only the small H emblem of the pre-facelift fits. By the way the car was imported from Germany, as the user manual of the car is in German :D3 points
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Quick photo from last night. Looking forward to the suspension refresh and getting this thing slammed. Other news - carpet and some dash trim is out ready for welding.2 points
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Shifter mounted properly in car and cables routed. Some hacking up of the console will obviously be required but I should be able to have all the dashboard etc back in Shifter cable plate in place - still needs a bit of work to get the other two bolts mounted and enlarge the hole in the grommet slightly. It's sitting at a less than ideal angle but it was the best placing we could come up with - the DC5 shifter cables we're using are on the shorter side Air con delete block off plate fitted so no huge hole directly into the cabin!2 points
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You can't really tell from the pics how grotty the interior is/was, but it's starting to come up nice. Used some leather cleaner on the seats yesterday and the filth that came off them was amazing. Still need another go and conditioning, but well impressed with how well they've come up. Not sure what to do about the bumper yet, as it's pretty bad with a big section missing... Tempted to go dial it back a bit with the bumper, but it does look cool on the import photos2 points
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Well, the tourer is no more, a nice chap from Wales bought it, and it's either going to be saved to tow his race eg, or end up as an engine donor for it. Karen's got herself a nice blue R18 fk civic, but it's not any good for family adventures. So we've just got a new project...2 points
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Haven't had much time recently myself to work on the MB but my father in law has been cracking on with some jobs in my absence K24 mounted up to the engine stand to begin work K20 oil pump cut and fitted. There is a lot of dried up oil "varnish" within the engine so we may run some engine flush and change the oil again once it's running. RBC cam gear fitted (50 degree VTC) - Chains and guides refitted, timing checked. As the eagle eyed may be able to spot - unfortunately one of the oil pump guide bolts rounded off on removal... so after one trip to the local Honda dealer and £7.25 lighter i'm the proud owner of a new guide bolt! (It's crazy how overpriced these small parts are in the UK. They're £1.64 in Japan but of course that comes with a 2 week wait...) Front VTI-S lip test fit - needs painting of course. Currently pondering what to do with the fog lights as they are a bit of an eyesore - one of them has rusted inside and it looks like there's a surround missing. I might just get the blanks and delete them, weight saving (!).2 points
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Hi Ben, The calipers in the photo are for the 260mm front brakes, not the larger 280mm front brakes. Manufacturer caliper numbers for the larger calipers are LCA333 & RCA333. You can use eBay to get the oem numbers from them. Basically the calipers are the same for the mg zs180, mg zr160 & accord of that era, but the carriers differ i believe (ive not checked any fit on an mb other than a zs). I can confirm that the calipers and carriers from the zs180 will fit onto a mb2 4x100 as thats what I'm currently running! If youre upgrading the brakes you'll need to change the master cylinder and prop valve if you don't have abs for it to work properly. My setup is: Honda Civic MB6 brake master cylinder Honda Civic MB6 brake servo Honda 40/40 brake prop valve (46210-S5A-912) Wezmoto Braided front and rear brake lines (700mm front / 560mm rear) MG ZS 180 Front & Rear brake calipers MG ZS 180 Front & Rear brake discs Cheers, Dan2 points
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Sure, we paid £700 for ours plus £80 delivery (which I didn't think was too unreasonable to be honest). I think that's about the going rate for one really. It's a JDM import engine from an automatic car - unknown mileage but it should have had an easier life than a UK one. Typically since I've now bought one there's a k24a3 from an accord showed up on eBay for £570! It doesn't look as clean as ours but would likely be just fine.2 points
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A rather inebriated looking K24A showed up this morning But it has the RBB markings on the head which is what matters - meaning it is the "full fat" version with 3-lobe VTEC and ~200hp. There is a similar looking version with 160hp and only 2 cam lobes so you have to be careful! Hopefully get that mounted up onto an engine stand at some point and take a closer look inside but so far so good. For peace of mind i'm going to give it a compression test and have a peek into the cylinders with a scope before going any further.2 points
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New OEM-grade replacements should be a safe bet. Even if they are not as stiff as 'upgrade' parts (which are only an upgrade if you want to track your car), they are still a lot better than any old, chewed out bushings.2 points
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Yes it is a before and after. It has great shine when throwing flash light on it ☺️2 points
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Thank you so much for all the information, super useful stuff, hopefully I can put it all to good use 😀 A really overdue update: Replaced the front calipers, disks and pads (took a long time as I lost the locking wheelnut key like an absolute spanner) Put her in for MOT and failed on the rear trailing arm bushing which cost £80 to get replaced Finally got my accord tourer off the road and am now using the aerodeck as my daily Got a bit of noise from the drivers rear brake, hopefully some incorrect assembly as I was doing it in the p**sing rain (hoping its not another caliper on its way out). And the CV boots on the drivers side are pretty knackered so need to replace them at some point Aiming to be more active on the forum this year and hopefully giving you guys plenty of reading material Looking at doing some audio upgrades in the near future any advice/experience would be very much appreciated. A very late merry crimbo and new years to all as well 😁2 points
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Yes mate, deffo ones that can be retro fitted so look OEM. Two things honda left out in the Civic Ms....cupholders and storage! Lol2 points
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I just bought handbrake cables for the MB6/MC2 models. They have rear discs and in the case of the MB6 are the exact same chassis as mine. Haven't attempted the actual swap yet, but I've got all the neccessary parts lying around already and am pretty sure that the MB6 cables are gonna work. And don't forget that you'll need different brake lines, as well! (Just the flexible part, though)2 points
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Hi, are you sure you need new trailing arms? Upon a short google search, I stumbled upon this. " You do NOT need the entire trailing arm; ALL 88-00 civics and 90-01 Integras take the same shaped trailing arm. You need only the spindle, which is attached by a 24mm nut, and four T50 torx bolts. Please note that most swap the entire trailing arm because those torx bolts are in there VERY firmly. I have banged the hell out of a hammer and impact and still had them stay. I advise air tools, because even with all my weight and brute force, they may not come out. Brake lines may be stubborn if your car is older and rusty. The brake hard lines can strip easily if you do not use the proper wrench. A brake line wrench is what you need, which is a 10mm box end wrench with a slot cut out so that you can slide it over the hardline. You can use this on the bleeder screw too if you put the bleeder hose over the bleeder valve first so that brake fluid doesn't spill. On an EK chassis civic, the bleeding sequence is right rear, then left front, then left rear, then front right. Don't go in a circle, the EK chassis uses a crossed brake system, so go by this sequence to avoid any cross contamination of air into the lines, otherwise you may be bleeding all day. " Rear disc conversion, keeping the drum trailing arm | Honda D Series Forum Cheers!2 points
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Hi Dave, Sorry for the late reply. the filler neck on mine was a sod to remove as it was rusty, and the rubber pipe had hardened and lost its flexibility. the trailing arm and strut got in the way, so i had to lower the tank down and kind of feed it through. Good news is though, if yours is rusty a Rover 45 filler neck will be identical and probably much tidier.2 points
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sorry no pics of spam for you spam lovers, but Yokohamas good if you only need dry grip ?2 points
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Apologies for the Lack of updates, Im still on with the Restoration and will get some updates posted soon!2 points
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Nice suspension set up you've bought mate. Had them on both Ruby and DD, but put DD back to OEM suspension as went a different route with her now. I'd suggest spraying them with rust prevention stuff though, as mine looked awful when I removed them from DD. Only a couple of years if I remember rightly but corrosion was quite bad on them.2 points
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I have actually used both Rainsport 5 and the AD08RS tires, so I think I'll just throw my two cents in here. The Rainsports are literally a 10/10 in the rain - I once drove on the Autobahn during a heavy rainstorm with around 130kph and I didn't get even the slightest bit of aquaplaning at all! But their dry grip is not the best to be honest. They tend to understeer and 'smeer' during cornering, so maybe a 7.5/10 in that category. The AD08RS are also very good in 'bad' (rainy) conditions - I'd give them an 8/10 in that regard, they grip quite well in the wet for semi-slicks. When I went over to my mates' to put the new tires on my wheels it was still early February and quite the rainy evening, but the brand new tires didn't feel slippery or dodgy in those cold and wet conditions at all! (Around 5-7°C and quite a lot of rain) Their dry grip is in a completely different league as well - the car feels like driving on rails compared to the old Rainsports. On my usual B-roads there were a few corners that always felt a bit dodgy/understeery when I took them with 100kph, but the Advans give me nothing but confidence! So, my recommendation for you would be the AD08RS. Their dry grip is almost perfect in my opinion and they are good enough in the rain, especially if it's mainly a dry-weather car. (And I use them for my daily, so...) Plus a few pictures comparing the fitment (same tire sizes for both of them):2 points
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Lol yeah, I've always looked at them too ever since I sold the first Lexy. Thing is, they really seem to have held onto their values. Looked about 6 months ago and the 1.8 GTs, if you could find one, we're silly prices. Saw one with 50k on it and it was 8 grand! Never thought I'd find one again, but just by luck this one popped up at a garage on Autotrader. Had only been listed for an hour, nit even any pics up of it as it was still being prepped. Knew we had to check it out, and when the photos went up Gayle reserved it there and then! Guy at garage had had a load of phone calls about it before we got down there, so glad she did! Just drives so nice, feels like a new car, and just like my old Lexy. That has always been the one car I regretted selling, even more so than Ruby. No regrets now though!2 points
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Hey bud, glad you're getting the old girl back in the road. I'm a big fan of uniroyal rain sports. I know you're only going to be out in the dry, but you never know what's coming, and they're fantastic in the wet. Good in the dry too. Bit soft and wear quickly, but I've used them for years now.2 points
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Have to agree with Adz about it seeming like a bad idea to share cooling duties with the engine. Have you looked into seeing if there's an upgrade? These ones look like they're more chunky than the standard? (but can't remember as it's so long since I've had air con on my car). You'll have to make sure they'll fit though. https://www.google.com/imgres?imgurl=https%3A%2F%2Fsg-test-11.slatic.net%2Fp%2F16fc733d09b5b70b4fcdabea3a96ad09.png&tbnid=YSSntC5baq6DZM&vet=1&imgrefurl=https%3A%2F%2Fwww.lazada.com.ph%2Fproducts%2Fcivic-laminated-evaporator-esiekegvtilxicrv-1st-honda-car-aircon-parts-i112056049.html&docid=JqTek4HNHjZmzM&w=1080&h=1080&source=sh%2Fx%2Fim%2Fm4%2F2&kgs=8ab1c69962d3ba71&shem=abme%2Ctrie#vhid=YSSntC5baq6DZM&vssid=mosaic https://www.ebay.co.uk/itm/173380831207?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=fdbxb7XvSMO&sssrc=4429486&ssuid=VPkI41u3Sse&var=&widget_ver=artemis&media=MORE2 points
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Heya, The worry is the light on after shutdown, it should go off. Mine had a poor after market alarm installed which caused the door sensors to short which was a mystery for ages as it caused a parasitic leech draining the battery. Has there been any mods you might be unaware of, any filled fuses that should be blank or odd wiring anywhere? Fairly sure euro codes are region wide? as opposed to US/JDM, 18 codes are super common, I think you can just unplug the sensor and do the multi meter test to check them. "Spin the Wheel: Carefully spin the wheel by hand while keeping the sensor detached but not removed. When the magnetic field strength (Hall Effect type) or the teeth on the reluctor ring pass by the sensor (magnetic type), you should see a small voltage fluctuation on the multimeter (if it is set to AC volts)." You could also check resistance I think, to see if it's shorted to earth.2 points