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Hi Ben, The calipers in the photo are for the 260mm front brakes, not the larger 280mm front brakes. Manufacturer caliper numbers for the larger calipers are LCA333 & RCA333. You can use eBay to get the oem numbers from them. Basically the calipers are the same for the mg zs180, mg zr160 & accord of that era, but the carriers differ i believe (ive not checked any fit on an mb other than a zs). I can confirm that the calipers and carriers from the zs180 will fit onto a mb2 4x100 as thats what I'm currently running! If youre upgrading the brakes you'll need to change the master cylinder and prop valve if you don't have abs for it to work properly. My setup is: Honda Civic MB6 brake master cylinder Honda Civic MB6 brake servo Honda 40/40 brake prop valve (46210-S5A-912) Wezmoto Braided front and rear brake lines (700mm front / 560mm rear) MG ZS 180 Front & Rear brake calipers MG ZS 180 Front & Rear brake discs Cheers, Dan4 points
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Finally getting around to a build thread for my third car It all started on a dull early may day. A Friend of mine messaged me, asking if I needed any parts from her MB4 before she scrapped it. It had been sitting on her drive since she her daughter had been born. I said to her, "let me know what the scrappy offers, and i'll chuck £50 on top and come grab it", knowing that the d16w4 powerplant in this could replace my lathargic D14 in my MB2 The next day me and a mate collected it, threw some trade plates on and ran up to my workshop. Even with the old 4 speed slush-box, and a years neglect, the MB4 walked away from my MB2 on a straight bit of road. Once we arrived, my friend parked the car up and then headed home. I then stood and had a smoke, looking at this car having a "Wangan midnight" esque moment, seeing the colour of the Sicilian Red paint for the first time. Plans had changed. (see attached image) Rust and engine work: First I got the car up on stands and made a list of everything wrong with it. The rear passenger sill and inner arch passed the good old screwdriver test, however the driver's side failed miserably, along with a few places around the front jacking point, and front inner arch. Out came the grinder, welder, and some conveniently shaped and cut sheet metal that I would be using to patch these big holes. This was a steep learning curve, as I have only ever done agricultural welding, and never thin bodywork. Once the rust was dealt with next came the auto box - I had never planned to keep this gearbox, so the hunt for an s20 close ratio box began. During this time, the auto box, torque converter and PRND lever were all disposed of in an appropriate fashion (Thrown into a skip as fast as humanly possible🤣), meanwhile, the engine was suspended by a ratchet strap around 2 on the gearbox bolts, and a random 2x4 i had laying about across the wings (See attached) Whilst the box was off, I decided to replace the rear main seal, sump gasket, and clean out the oil pickup tube. A few shiny parts were fitted during this time too, including an oil sandwich plate with senders for both oil pressure and temp, HKS oil filter, TTV flywheel and an exedy stage 1 clutch. Once I sourced a box, the new mounts were fitted up and after a copious amount of faffing around the engine and box were in. (I wish I had an engine crane!!) I altered the wiring on the PRND plug to disable the inhibitor switch, as well as the reverse lights. I finished under the bay by rebuilding the distributor, replacing the plugs and HT leads. I also added a bus bar to the firewall as my battery was going to be boot mounted. I am using a Janspeed 4-2-1 manifold, a smashed out OEM cat shell and a Skunk2 megapower exhaust system. I have a Whale pen15 air intake as well. Interior: This car had a creme interior, which I knew wouldn't survive me daily driving it. I quickly tore this out, installed a load of sound deadening and the various wires i'd be needing for my ICE setup, then fitted a black carpet and VTI "bus seat" interior. I mounted the battery and circuit breaker in the spare wheel well, as well as a power distribution block. this would be needed when I got around to building the boot and fitting my 3 amps. I finished the interior off with an oil pressure and temperature gauge set, a fire extinguisher, and an old school pioneer flipout headunit + DVD player. Exterior: The exterior is largely untouched, as it is the rare sicilian red pearl colour. This car was factory specced with a full VTIs kit and Jordan wheels. The jordan wheels went onto my other MB2, so that I could fit my 15" TSW imola wheels. I welded the rear wiper hole up, and the old spoiler holes. I then fitted an "auto spoiler", which had been preiovsly fitted to a friend's recently imported 200sx. This was an almost perfect colour match.4 points
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See attached, will be posting some more in the near future about rebuilding my engine haha4 points
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Smaller power steering pulley (hopefully it will clear the bonnet without hacking any big holes in it) and 10% underdrive alternator pulley fitted As we've deleted the AC the factory belt was much too long (think it was something like 7pk1735 from memory). Managed to find a belt that will fit (7PK1400) - it seems ok but apparently there is a mark on the tensioner that you can check - i'll do this next time im with the car to confirm but seems like the right size. Engine mounts ordered - I went for Innovative Mounts for a Civic EG as the price for Hasport mounts in the UK is insane (£700+!) and I wanted to avoid ebay china copied junk on this project...3 points
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Thanks for the update on the fogs - I managed to get a set of good condition blanking plates so i've removed the fairly rotten big fogs for now but I may reinstate them later. Left the connectors tied up behind. A bit more progress on the K-swap side of things: Drilled a couple of holes in the firewall just under the heater outlet to allow for the shifter cables to pass through (no photo, oops) Got hold of a billet shifter plate designed for an EG but it was sitting too proud of the tunnel so drilled out the fasteners for the shifter base plate and removed it DC5 shifter mocked up - was worried that it would be too close to the dashboard but it seems to just about be ok - the shifter box came with a short shifter already fitted which should help things Clutch and flywheel test fit - just waiting for various missing bolts to arrive from Japan before buttoning it all up. Toyed with the idea of getting an uprated clutch but we've gone with Exedy OEM EP3 clutch for now as it's many times cheaper than an uprated one (£126 vs ~£400) and I reckon it'll be OK for NA power levels. Any future plans to boost the car would require an LSD as well as a clutch upgrade anyway! Flywheel is a Competition Clutch 3.9kg3 points
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A rather inebriated looking K24A showed up this morning But it has the RBB markings on the head which is what matters - meaning it is the "full fat" version with 3-lobe VTEC and ~200hp. There is a similar looking version with 160hp and only 2 cam lobes so you have to be careful! Hopefully get that mounted up onto an engine stand at some point and take a closer look inside but so far so good. For peace of mind i'm going to give it a compression test and have a peek into the cylinders with a scope before going any further.3 points
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You are technically right about not needing the whole trailing arms, but good luck with both finding the spindles by themselves in usable condition and taking the old ones off. Finding parts like that is getting progressively hard as our cars start to turn into oldtimers, and most of these super specific upgrade parts have already been grabbed about a decade ago. We're kinda late to the party in that regard. The spindles are also secured to the trailing arms with extremely strong threadlocker, which oftentimes are pretty old and corroded on top, which makes removing them near impossible without drilling them out. Stripped a bolt attempting to remove the disc brake ones, even with applying heat and using rust remover beforehand. No chance. So, yes - you technically don't need them, but realistically you will. Except if you're fine with drilling all of the bolts out and dealing with that headache. And the part about bleeding the brakes is also generally correct. Most cars have their brake systems set up like that so you can still come to a stop if a brake line fails. Otherwise if you combine FR with RR / FL with RL you will only have working brakes on one side of your car, which I don't have to explain why that would be very bad.3 points
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ok, its been some time... but i want to share few photos from a civic photoshoot i made recently. This is how it currently looks like.3 points
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Amazing reply from SirPaperbag! Just to add ive done this swap on my (non abs) mb2, but also upgraded a few things. My setup is as follows and works sweet: Disc trailing arms off a mc1 aerodeck MB6 brake booster MB6 1" master cylinder Mgzs 180 282mm front calipers (interesting the caliper is the same as from a 97-03 accord, not sure on the carrier) Mgzs 180 262mm rear calipers 46210-S5A-912 40-40 prop valve Regarding the rear arb - the rear brace that SirPaperbag mentions won't fit without modification. DeLaSoul mentions it in his build thread - if I remember correctly the mounting points where the LCAs mount to the chassis are about 8mm narrower on our MBs to EKs3 points
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Small update on the whole brake prop valve situation: Apparently, EG6 prop valves could also work, as they don't have ABS and 262/242mm rotors in the front and rear, just like our M-chassis Civics. So, if that's true, you could get a brand new valve for less than $200 from Japan. Part number for these bad boys is 46210-SR3-013 And you should be fine sticking with your original brake master cylinder + booster! But if you've got 242mm discs all around instead you'd need a "1725" valve (46210-1725-XXX) off a Del Sol, not off an EE/ED/EF Civic! (Different f/r rotor sizes)3 points
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Got some from Climair installed rn, and they fit very well. They're still available brand new. Only thing I had to do is grind off a bit of the holding tab in the front (was a bit too long) but that's completely normal with these things. And you can even choose between clear, tinted, and dark, which I find quite nice.3 points
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Good shout mate, I'll se about getting this added to FAQ. And thank you, cracking info there!3 points
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A reply this detailed deserves to be in the FAQ section of this site! It really seems a more difficult job than a cam swap and a tune haha If I ever manage to stumble upon the main parts for a cheap enough price (Hondas in general were very expensive relative to other cars here in Italy so not many sales...) to justify all the work I'll definitely try. Thanks for all the info!3 points
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The part about needing new trailing arms is 100% correct, as the drum brake ones lack the proper mounting points for a disc brake system. But you've got to be careful with which arms you choose, as the wrong ones could end up increasing your rear trackwidth and that's gonna end badly for your handling. As our M-chassis have borrowed a lot of suspension components from 5th gen Civics (EG), I'd recommend searching for EG5/EG6/etc. trailing arms, as they should keep everything in spec. I for one got a pair of EG5 arms to go with my non-ABS system. But that's only part of the problem. If you've somehow managed to get yourself the right trailing arms then you still have to find a matching brake proportioning valve (or prop valve) that splits the pressure correctly between front and rear. Otherwise your rear brakes might either not bite enough, or bite too much and cause the rear to kick out while braking (very dangerous). This is especially important if you've got something like an MOT or TÜV here in Germany, where your car gets an inspection every X years and they check your brake performance. M-chassis Civics also use an old style of prop valve, which makes it EVEN HARDER to find the correct ones. What you generally want to get is called a "4040" valve, which is just the model number, nothing more (some dumbasses online claimed those valves split 40/40, but where the hell would the remaining 20% go?) I also found a nifty table somewhere on an obscure forum, and I don't know where exactly I got it from, so I sadly can't attribute the original poster, but here it is: And depending on the caliper sizing, you might even have to upgrade your master cylinder, but that's getting really technical. So, in short, get the correct trailing arms, a somewhat correct prop valve and maybe upgrade your master cylinder. If you want to do it properly, it's a whole lot more work than just doing enough for it to work. Pro Tip: You can also fine-tune your front/rear balance by using more or less aggressive pads. And regarding rear ARBs, you've got a choice between either buying some used EG6 brackets, using aftermarket ones, and reinforcement braces with mounts included. I went with a used EG6 ARB, plus mounting hardware, because I wanted to try out how much difference just that dingy little thing would make (a lot). Here are a few pics of it both installed, and some pics of the used mounting hardware. You also need fitting lower control arms with mounting holes for the endlinks. And I'd recommend buying new endlinks while you're at it. And maybe a few harder rubber bushings on top. I also had to fabricate some small metal standoffs for the mounting bracket to properly fit to the rear frame (top right picture, the screw just above the yellow marking). This would be the alternative, a rear brace with mounts included: But some places also carry aftermarket versions of the OG hardware that I mentioned and shower earlier, so that's an option, as well. All in all, it's a s**t job with tons of little hang-ups, researching, browsing marketplaces and painful installation, but the handling difference is night and day.3 points
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Looking good if I do say so myself! Headlights definitely letting the side down, need a good polish and coating.2 points
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All looking good mate, those wheels should look great! The arb should defo help stiffen things up aswell. Doing stuff without a press is a right pita. I treated myself to one last christmas and it defo paid for itself when I did my polybushes haha2 points
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Bought a set of (very) budget semi-slick tyres "Accelera 651 Sport Xtra" from a company called Tire Streets that i'd seen advertised on various youtube channels. I don't have particularly high expectations as they were extremely cheap (£280 for a set of 4) but according to various internet comments/reviews they seem to be reasonable. I can always upgrade them in the future if needs be. The rubber seems soft which is a good start for a track tyre. Normally I don't like to order tyres separately to fitting (as usually the fitting cost removes any savings) but I couldnt find anything suitable supplied and fitted so I paid the local tyre place £15 a tyre for fitting and balancing which seemed reasonable. Look forward to getting them on the car soon... Finally got around to finishing restoring an MG ZS 180 rear anti roll bar I picked up from a friend a few months back. It was in pretty sorry condition but it seems like they are not sold new any more. Fortunately, you can still buy drop links, poly bushes, and all the bolts so it was just a case of stripping it down, removing the rust, painting it and replacing as much of the hardware as possible. The bushes were a real pain to install without a press but after a lot of farting around in the vice I got there eventually... For reference here's how it looked before (!)2 points
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Met a lovely lady at the phycopath horror amusement park tonight in newcastle, told me to post in here as she loved the car2 points
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Another thing to check is what type the buttons are. Some use voltage signals to operate lathing think that is probably for newer cars. Thinking you'll probably need the complete harness from the clock spring/spool to whereever it goes behind the dash. If you're just planning on fitting the ones for volume, then just terminating the other ones should in theory be fine as they won't be used. You'll also need the harness from the wheel to the radio as it will have some form of connector on it for the radio. Without seeing it, im guessing it will have a female 2.5mm or 3.5mm jack plug socket. Or possibly a male jack plug of the size mentioned above. Have a look in the integra forums (not the FB groups as the info in them is limited and sometimes incorrect!) for folk who are doing radio upgrades/double din conversions on their integra's. I think you'll be looking at getting these from America though as never seen any UK spec ones with those buttons fitted.2 points
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One lady owner from new , has every single mileage stamp from the same Honda dealerships from new 86k on clock, its pretty clean i did replace Headliner as it was sagging, just a little runs on rear arch's that i would love to sort out but not a clue who to go too this is my first car coming from motorcycles , yours looks so mint dude!2 points
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So are you looking to replace the steering wheel with one that has cruise control switches? Assuming that the steering wheel fitment on the ma9 is the same as the MB/MC one, then you're looking at wheels with the same fitment as eg/dc2. I'm fairly sure that ek and accord shared the same wheel, but it's a different fitting to ours. EDIT... Just realised that it looks like the cruise control buttons are an add on to the steering wheel. It might be worth exploring parts diagrams like on Honda parts uk to see what optional extras might have been available and get some parts numbers to help your search. If, as the first post suggests, the US integra had it as an option, then the cable fell from that could be compatible - in which case have a spy at acura parts websites in the US for parts diagrams2 points
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Yeah fingers crossed I'll get to have a quick spin in it, the plan is once the wheels and tyres are on, better front brakes fitted, and a few other small bits are sorted I can take it for an exhaust at least as somewhat of a test drive. Hoping to avoid the cost of getting it delivered there as we don't have a suitable tow car unfortunately. The car came with 12 months MOT when I bought it so we have a bit of time.. technically I am sure it's not valid any more as no exhaust is a fail but just to avoid getting in trouble (hopefully)... that is the next priority item as starting the car up is really antisocial at the moment for the neighbours! The car does run and drive but I've literally only been up and down the driveway in it so far 😂 but nothing flew off/leaked out of it yet so that's good progress... It still needs a proper map on the ECU and there's still a whole bunch of other work to do on the suspension and then safety gear inside (half cage, seats, harnesses, etc) but we can sort that over the winter and be fully ready for a show/track day in spring. To be honest that is all fairly straightforward fitment wise and more about saving up the money to buy everything than actually fitting it that will take time!2 points
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Moving to Kelso in the borders mate, it's about 20 odd mile from here, nit too far but further into the borders. Closer to your direction lol. The village has been fine but the land with this house is too much to maintain, so bought a lovely detached bungalow with garage and a lot smaller garden. Will give us a lot more free time, and Kelso is our favourite borders town. Plenty to do there, plus it gets its fair share of classic car shows too along at the events ground. Win win!2 points
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Thanks, it's an alpine unit so even though it's new I think it fits with the 90s-ish vibe of the car. It's no doubt the brand I would've gone for if I had the money back in the day haha. It has RGB lighting so I can change it to march the dash which is nice (I'm being picky but I don't like it when the colours don't match!) The car came with a pretty retro looking JVC CD player but only 1 channel was working for some reason and it had a really shoddy aftermarket Bluetooth kit (calls only) with wires bodged in all over the place so I thought it was best to bin it all and fit something new I did consider not bothering with a head unit but even though the build leans towards track car, I've been in cars which are totally stripped before and whilst you might be able to get an extra 20kg out by removing the heater, stereo, half the dash, etc, it makes the car unusable for anything other than trailering really Yes he basically said he managed to get it all down the side by sticking a pair of long noise pliers through the popped out hazard switch and holding the cables out of the way of the head unit I've stripped everything from the front seats back and deleted the air con (it was broken anyway) so I'm not even sure I'll be able to hear the radio over the rattling but that's about the extent of the weight reduction for now. It should be a lightweight chassis anyway as it doesn't have a sunroof or other luxury features 😂2 points
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More progress MB6 dash installed and MB6 cluster fitted Modified the centre console slightly (basically just removing the tray in front of the gear stick) to accommodate the shifter box Cut a hole in the back of the glovebox and mounted the ECU inside Installed a steering wheel boss and OMP 300mm wheel Unfortunately I wasted a couple of hours trying to get the head unit to fit in the dash as I was struggling with all the spiders web of cables behind so I couldn't get it rolling today 🥲 but it's a marathon not a sprint!2 points
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Quick pic of the mini honda meet at ours now. Karen's civic, Steppy McStepwagon, and Tubs2 (aka Shelly) Still waiting for the bumper for the wagon.. Got one sent eventually, but they sent the wrong one, so waiting for it to be collected and swapped. Other than that it's mot ready.2 points
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thanks Simon 👍 yes looking at the rubber parts, found the parts for the top e.g. Items 9 & 6 , struggling with the bump stop ATM, Item 11, PN 51722-st3-e01.2 points
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Quick photo from last night. Looking forward to the suspension refresh and getting this thing slammed. Other news - carpet and some dash trim is out ready for welding.2 points
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Well, the tourer is no more, a nice chap from Wales bought it, and it's either going to be saved to tow his race eg, or end up as an engine donor for it. Karen's got herself a nice blue R18 fk civic, but it's not any good for family adventures. So we've just got a new project...2 points
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Yes definitely! Focus at the moment is building up the engine ready to go into the car. I've got most of the things sorted that need/are easier to go into the car before the engine is in place, e.g. the shifter box, shifter cables and the power steering hoses (it's a real pain to reach the bottom of the PS rack with the engine in!) ready to go now I haven't got any engine mounts sorted yet but im hoping that some genuine Civic EG hasport ones come up for sale used at some point. They're incredibly expensive new (£750!) so I can see why people are tempted by chinese knock offs you can get on ebay, but personally I won't do that. You can get an alternative from Innovative Mounts for about £400 or so, but I dont need to order yet until i'm ready. A lot of these parts, its worth biding your time and seeing what comes up for sale on marketplace, ebay etc rather than getting things new as usually the price is high because it's come from the USA generally and import duties etc are rolled into the price. I've also managed to purchase a VTI-S front lip and side skirts from a car being broken, along with some door mouldings that were in better condition than ours which are all cracked and horrible (the ones right under the window on the top of the outside of the door). They seem to not be available new, i've tried both Honda and Rover part numbers. Most of the clips got smashed during the process of prising them out (I think you're supposed to do it from the reverse side with the door card out to release them) but it seems like you can still get those new fortunately. Also got a set of used MB-specific Meister-R coil overs which seem to be in very good condition so that was a score as they're also pretty pricey new. The rear lip is elusive but I think we may end up modifying the bumper somehow anyway depending on exhaust fitment etc so it's probably just as well for the time being.2 points
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Sure, we paid £700 for ours plus £80 delivery (which I didn't think was too unreasonable to be honest). I think that's about the going rate for one really. It's a JDM import engine from an automatic car - unknown mileage but it should have had an easier life than a UK one. Typically since I've now bought one there's a k24a3 from an accord showed up on eBay for £570! It doesn't look as clean as ours but would likely be just fine.2 points
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Thank you for the warm welcome both I am basically following guides for an EG K-swap as the car seems to be almost identical as far as a K swap is concerned. Even the EG conversion harness (to connect the new engine loom to the existing car loom) appears to work for the MB. Spent a day on the car today and progress as follows: Bye bye D14! Some areas of surface rust in the engine bay that we'll go over with a flap wheel and spraypaint over just to stop it getting any worse but not found anything that needs any welding etc so that's good news Made a bit of a mess knocking out the leftmost engine mount bracket (required to install the EGK2 Hasport mounts). Drilled all the spot welds out but it still wasn't budging so ended up going in behind it with a hammer and chisel and it eventually came off - the chassis has suffered a few battle scars but nothing a bit of sanding and paint can't cure! I've agreed to buy an EP3 civic gearbox so now that the gearbox has been chosen the next job I think will be to get hold of a shifter from an Integra DC5 and get that mounted in the car and get the shifter cables fed through to the engine bay and the shifter mounted. If i'd gone for an FN2 or accord gearbox I would've needed an accord shifter as the pattern is reversed. And finally my first mod! A set of clear indicators, I believe they were from an accord - I had to file off a small tab on the casing to get them to fit the connector was a direct swap so that's a good result2 points
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Welcome to the club and good luck with your project! Also used to (briefly) think about a K-swap a few years ago, but I quickly changed my mind after I found out that all the extra bits and pieces you need to make it all fit and work can easily cost twice as much as the K-series engine itself. And as far as I remember you're going to need EG parts for the engine bay, suspension bits and headers. While the M-chassis does share parts with the EJ/EK platform, Integra and EG parts are much more numerous.2 points
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Progress so far Started to strip out the engine - radiator (probably leaking) and AC condenser (also probably leaking) removed: Painting the rear bumper - to cover various marks and scratches but also somewhat of an experiment to see what it looks like with rubber strips colour coded (from photos i've seen I think it will look better) I've started putting together a list of parts that i'd like to acquire (the amount of small parts you need for a K-swap is crazy. It's all bolt on but you definitely need a spreadsheet or similar to manage it!)2 points
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New OEM-grade replacements should be a safe bet. Even if they are not as stiff as 'upgrade' parts (which are only an upgrade if you want to track your car), they are still a lot better than any old, chewed out bushings.2 points
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Yes it is a before and after. It has great shine when throwing flash light on it ☺️2 points
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Hi fellas's Its been a while. Sadly I've come to a positio where I have to let her go. It's been one hell of a journey but this car has been sitting under a tarp for long enough now. I think I've done a fair amount of mods and I've learned SO MUCH over the past 5 years of owning this car. Sadly I've grown up a little, got a stock '99 accord that I use for work... Hinata ended up outside for a while, now she sits in our new workshop under a cover. Been sitting for a year almost and barely driven. It hurts to look at her so i've been trying to sell it for sometime now. This sunday someones coming over to maybe take her and drive her again. It's a shame but i've been neglecting this car / focusing on other things for quite sometime and I just can look at her anymore. It's been wild, thanks :)2 points
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Thank you so much for all the information, super useful stuff, hopefully I can put it all to good use 😀 A really overdue update: Replaced the front calipers, disks and pads (took a long time as I lost the locking wheelnut key like an absolute spanner) Put her in for MOT and failed on the rear trailing arm bushing which cost £80 to get replaced Finally got my accord tourer off the road and am now using the aerodeck as my daily Got a bit of noise from the drivers rear brake, hopefully some incorrect assembly as I was doing it in the p**sing rain (hoping its not another caliper on its way out). And the CV boots on the drivers side are pretty knackered so need to replace them at some point Aiming to be more active on the forum this year and hopefully giving you guys plenty of reading material Looking at doing some audio upgrades in the near future any advice/experience would be very much appreciated. A very late merry crimbo and new years to all as well 😁2 points
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The good news is all the Civic M's MB/MB/MC are the same body parts in that area so repair panels for the Rover 45/400/MGZS fit. @Roverjoe in the forum has restored his in this area and has videos on Youtube. The Civic Ms seemed to have outlasted the 3 door civics rust wise, especially in the rear arches/sills, so think they've done well to only be needing this done now. I'm luck that my deck still is solid in the sills/arches etc but she's garaged all the time since 2013.2 points
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Hi, are you sure you need new trailing arms? Upon a short google search, I stumbled upon this. " You do NOT need the entire trailing arm; ALL 88-00 civics and 90-01 Integras take the same shaped trailing arm. You need only the spindle, which is attached by a 24mm nut, and four T50 torx bolts. Please note that most swap the entire trailing arm because those torx bolts are in there VERY firmly. I have banged the hell out of a hammer and impact and still had them stay. I advise air tools, because even with all my weight and brute force, they may not come out. Brake lines may be stubborn if your car is older and rusty. The brake hard lines can strip easily if you do not use the proper wrench. A brake line wrench is what you need, which is a 10mm box end wrench with a slot cut out so that you can slide it over the hardline. You can use this on the bleeder screw too if you put the bleeder hose over the bleeder valve first so that brake fluid doesn't spill. On an EK chassis civic, the bleeding sequence is right rear, then left front, then left rear, then front right. Don't go in a circle, the EK chassis uses a crossed brake system, so go by this sequence to avoid any cross contamination of air into the lines, otherwise you may be bleeding all day. " Rear disc conversion, keeping the drum trailing arm | Honda D Series Forum Cheers!2 points
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Okay so i said id do an update some time ago and never got round to it, to cut a long story short, all the welding is now fully complete and the car now has its interior back in. but i thought id show you the work that i have done over the past year. Starting off with the Rear Drivers side sill, this side is the worst, The Passenger side was not too bad compared to this. so i started cutting away to see what the extent of it was. As you can see it is quite bad. Luckily the back part of the inner sill is nice an rust free, very solid in fact on both sides! It has only really crept up on the edges and further down to the front. I cut out the bottom bit as i am completely replacing the whole sill as it is knackered to say the least. A new section was made for the back part of the sill This section is the part where the trailing arm bolts up into, the lip was rusty, i was not happy leaving it like that so it was also repaired with 1.2mm steel not the cleanest job but strong and then filled with S50 Cavity Wax. some more reconstruction work of the rear sill because i cut away all the rust i had very little to work with to get the shape right so i had to make sure that it all lines up hence why i put a little piece in to the right of the image to give me a guide. It was also done to make sure the sill overlaps the middle section as the sill is made in 3 bits, Rear, Middle and Front, it is plug welded at the seam shown on this photo. Here is the sill panel all ready to be welded in making sure that it is also all lined up. A good photo to show the extent of the cutting that i have had to do on this side due to the rot. I thought if i have the whole panel then why not just replace the whole section, its easier, quicker and makes for a neater repair. More Cutting showing the extent of the rust around the wheel arch area. Not terrible but also not good. Some Crappy looking plug welds later and its finally in. I should really have removed more of the factory coating but nevermind... The main thing is is that the welds are strong and have plenty of penetration on the backside, they can be grinded down later. The wheel arch more opened up showing the extent of how much ive had to cut out. With even more to come! Because you cant get the inners for these ive had to make it myself, it was a pain but we got there in the end. I cut it down and got it welded in, Doesn't look pretty yet but will do later on down the line once finished. Next was to sort out this lip behind the bumper as rust had got there too! Lots more cutting atleast the rust wont come back, Right? A new boot floor lip made for the outer skin to weld onto. Another little patch repaired Fabricated the lower section of the inner arch where it comes down and meets the bit behind the bumper Here is the Inner Arch All welded up. Im pretty chuffed with that to say im a novice at this sort of stuff and it being my first car to restore. Heres it with the bumper on. A photo of all the rot ive had to cut out! Some more fabrication work, A new jacking point! Testing fitment of the Genuine wheel arch, The other one was used for backup in case i messed up. Inner arch all finished. Some more little reinforcers done for the Rear sill. Getting the Alignment right for the rear quarter panel, i butt welded rather than joggled. All tacked in place. all welded, put the bumper on to test fitment too. By no means perfect but for a first try at a wheel arch its not terrible, a few pin holes which were filled later. Lower section of the sill with the new jacking point welded. Some filler work to be required i think Atleast the panel gaps are good I will do this post in 2 sections, the next being the front sill and jacking point just to make sure it uploads with all the images etc, Overall im happy with the result, i think i could have made the wheel arch tidier but for a first time its not horrendous.2 points
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Hi Dave, Sorry for the late reply. the filler neck on mine was a sod to remove as it was rusty, and the rubber pipe had hardened and lost its flexibility. the trailing arm and strut got in the way, so i had to lower the tank down and kind of feed it through. Good news is though, if yours is rusty a Rover 45 filler neck will be identical and probably much tidier.2 points
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Basically any D-Series manifold will fit all kinds of engines out of that particular family. Except D17s, those are "special" (aka the worst engines Honda ever made). Got a 4-2-1 header myself that I bought when my car still had the stock D14 in it and it directly fit my D16Z9 without any modifications. And I can attest to the rust concerns - my rear arches were pretty bad (but still manageable) when I got mine, the front corners where the fenders meet the sideskirts were rotten through and the rear corners are also slowly starting to bloom, as well. Definitely make sure to check those spots when you've got the time! Oh, and your distributor is probably going to die at some point. All of them do, it's kind of inevitable. Do yourself a favor and don't get one of those repro units when it finally goes out - Blueprint and Yingzhen and whatnot units are all Chinesium garbage. The only high-quality replacement I could find was one of those rather tacky sounding "Dragon Fire" units, but quality-wise they are pretty much OEM+, made in the US (not China), and even provide a stronger spark than the stock dizzys do. Other than that, welcome to the club! :)2 points