Roverjoe Posted January 6 Author Share Posted January 6 So over the winter months i have been refurbishing numerous parts off the car. Stuff like the Fuel Tank, Straps, Filler neck etc. This is the filler neck off my car, its pretty rusty, however thankfully no holes, I cleaned it up best i could and treated any rust, then etch primed it. once that were done, i then painted it satin black. Next up was the Rear Lower Control arms, These are a Spare set so thankfully i can do them whilst not having to have the car in bits. These can be really expensive brand new nearing like £300 for one arm. Here is the Arm being painted, all the Rust was removed, it was then Primed and painted Black, once set the Mating surfaces for the bolts were then cleaned up to look original. Finally The Fuel tank. At first i was thinking of buying a new one but it turned out that the one i had was not that bad in the end. when i took it off the car it looked very corroded but after cleaning it, it came up well. I also noticed the fuel pump was also covered in that same underseal used on the underside of the car its a bit of a blessing and a curse as its protected the fuel pump really well, however it was an utter pain in the backside to clean up. Still even had the Original Bosch sticker on it underneath lmao For the fuel tank i wanted to remove all the rust and then stonechip it to protect it from further road exposure. So i went out and got some generic Hammerite stone chip to do the job. I was pretty chuffed with how it came out, a nice smooth finish, which was what i was after. I did put it on thick in some areas mainly around the edges and the lip of the tank to prevent any rust from creeping in. I finally after many hours got the pump stripped down and cleaned up. surprisingly it came up really well not as much rust as i thought there would be either. I didn't get many photos of the process between this and fitting it all back as it was getting dark and i just wanted to get the thing done. I painted the top of the fuel pump with some brush on hammerite black as it was the only thing i had lying around at the time, the finish could have been better but to be honest its gonna be under the car and covered up so its not exactly in view and it will just protect it from rusting out. But there we go, all refurbished with new clamps and nuts, all cleaned up and painted. Im pretty pleased with the outcome of this. Just need to get round to doing the Straps next and fitting the pads back on I managed to get the straps done today also. They were pretty rusty at the ends however, they weren't horrendous. So i removed all the rust/paint/underseal and got them back to bare metal to be etch primed. Once that had set i then put the Satin Black paint on. I managed to find some Rover parts to use at the mounting end as the old ones had seen better days. i found some brand new mounting bolts for £10 which wasn't bad at all. Unfortunately a lot of the Honda stuff isn't available and when you think it is, its usually listed wrong and is actually for the EK / EG Civics. Not a bad thing as you don't have to pay for the Honda Tax Here are some Before and After photos, i think these will finish off the Fuel Tank Assembly quite nicely. It saves me buying new fuel straps too as they aren't cheap either. 1 Quote Link to comment Share on other sites More sharing options...
Roverjoe Posted January 6 Author Share Posted January 6 today was the day i removed the trailing arm, its been 2 days worth of work trying to get it to come off as so many bolts were properly seized on and i could not reach them with the arm on the car. It meant having to cut the ABS cable, the Handbrake Cable and also the Brake line. Not too worried as all those are getting replaced anyway. The majority of the bolts came out without snapping apart from one which was the LCA bolt to Trailing arm leaving me with a situation where i had to cut the arm. Yet again not a problem as im putting new ones on. Once the arm was off then i was able to remove the tricky bolts. I gave the arm a clean up to be pleasantly surprised at how little corrosion there was on the arm, the hub and spindle are a different matter though so i will get them cleaned up. I managed to remove the remains of the Lower control arm that were stuck in the trailing arm. it has left a bit of thread behind in the trailing arm so i will aim to try and weld a nut onto that and try and free it off that way! 1 Quote Link to comment Share on other sites More sharing options...
dr_broon Posted January 7 Share Posted January 7 Class work as always Joe, great to see how it's coming along (and pleased you've added it here as I'm trying to stay off Facebook 😁). The fuel tank and filler came up really well - that's cool not having to replace them (though I don't think the filler is available so nice one for protecting it). Rover parts/fittings come to the rescue quite often now, and like you say are so much cheaper than honda would have been if they were available. 1 Quote Link to comment Share on other sites More sharing options...
Roverjoe Posted January 8 Author Share Posted January 8 On 1/7/2024 at 6:57 AM, dr_broon said: Class work as always Joe, great to see how it's coming along (and pleased you've added it here as I'm trying to stay off Facebook 😁). The fuel tank and filler came up really well - that's cool not having to replace them (though I don't think the filler is available so nice one for protecting it). Rover parts/fittings come to the rescue quite often now, and like you say are so much cheaper than honda would have been if they were available. yeah its all coming together now for the suspension, ive just managed to remove the trailing arm bush today without the tool, a big hammer and a saw to cut the sleeve. A Nightmare but glad its done. Ive got the Arms painted up. still need to do the Trailing arm though. Ill probably do that after i install the new bush so i dont knacker up the fresh paint. 1 Quote Link to comment Share on other sites More sharing options...
Dave Posted January 11 Share Posted January 11 I'm dreading doing the rear trailing arm bushes on DD at some point! Top work mate, love this project! Quote Link to comment Share on other sites More sharing options...
Roverjoe Posted September 26 Author Share Posted September 26 Apologies for the Lack of updates, Im still on with the Restoration and will get some updates posted soon! 1 Quote Link to comment Share on other sites More sharing options...
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